Brake pedal Pedal height 1. Disconnect the brake switch connector, loosen the brake switch locknut, and turn the brake switch out so that it does not contact the brake pedal. 2. Unscrew the mat and measure the pedal height from the...
Parking brake Examination 1. Lift the parking brake lever with a force of 196 N (20 kgf), to fully apply the parking brake. The parking brake lever must be locked within the specified number of clicks. Brake lever lift clicks: 6-9 2....
Front brake pads Inspection and replacement There are 6 types of front brake mechanisms, which can be classified into 3 groups (type A, type B and type C). Check the type of brake mechanism before starting work because the operation...
Front brake disc Checking disc runout 1. Slightly loosen the wheel nuts, then lift the machine and secure it on safe stands. Remove the front wheels. 2. Remove the brake pads. 3. Inspect the surface of the disc for damage and cracks....
Front brake mechanism Disassembly There are 6 types of front brake mechanism, which can be classified into 3 groups: type A, type B and type C). Check the type of brake mechanism before starting work because the operation procedure differs...
Assembly — type A and type B Note: For assembly procedure for type C, see below. Warning. Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. Dirty brake...
Assembly — type C Warnings: Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. Dirty brake discs or pads will reduce stopping power. When reusing...
Brake Master Cylinder — Brake Booster Removal/Installation Attention: Be careful not to bend or damage the brake lines when removing the master cylinder. Do not allow brake fluid to come into contact with the vehicle; This may damage the paint, if brake...
Disassembling the master cylinder (For ABS) Attention: Never let brake fluid get on your car, it can damage the paint; if it gets on the paint, wash it off immediately with water. Wash all parts with brake fluid and let dry, blow out all channels with compressed...
Adjusting the pusher clearance Note: The clearance between the master cylinder pushrod and piston must be checked and adjusted, if necessary, before installing the master cylinder. ABS type shown, standard brake type is symmetrical. 1. Install the...
Checking the brake booster Leak check Note: ABS type shown, standard brake type. (9" brake booster) symmetrical 1. Disconnect the brake booster hose from the brake booster, and attach a hose of the appropriate diameter to the brake booster. 2....
Rear Brake Pads Inspection and Replacement Warning. Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. 1. Block the front wheels» slightly...
Rear brake mechanism Disassembly Warning Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. Dirty brake discs or pads will reduce stopping power....
Assembly (for АВS) Warning Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. Dirty brake discs or pads will reduce stopping ability. When reusing...
Rear drum brakes Index/Inspection Warning Never use an air hose or dry brush to clean brake components. Use a vacuum cleaner to prevent brake dust from entering your respiratory tract. Contaminated brake pads and brakes will reduce...
Disassembling the brake pads 1. Remove the spring pad holders by pressing the thrust springs and turning them. 2. Lower the brake pad assembly and remove the lower return spring. Note: Be careful not to damage the protective cap on the wheel...
Brake pad assembly 1. Lubricate the cylinder (P/N: 08733 B020E) or equivalent rubber lubricant onto the sliding surface of the pivot pin and insert the pin into the brake pad. 2. Install the parking brake lever and washer onto the hinge...
Wheel cylinder Disassembly/Inspection Attention: Do not allow brake fluid to come into contact with the car; it may damage the paint; if it gets on the paint, wash it off immediately with water. Wash all parts with brake fluid and let...
Brake Hoses/Lines Inspection/Torque Specifications 1. Inspect the brake hoses for damage, wear, leaks, kinks or kinks. 2. Check brake lines for damage, rust and leaks. Also check for bent brake lines. 3. Check for leaks in the hose and...
ABS control unit operation Main control The ABS control unit determines the wheel speed from the wheel sensor signal it receives, then calculates the vehicle speed based on the determined wheel speeds. The control unit determines the vehicle...
Troubleshooting Precautions ABS indicator lamp 1. The ABS indicator light comes on when the ABS control unit detects a problem in the system. However, even if the system is OK, the lamp will also light up under the following conditions. Fault...
Diagnostic trouble code (DTC) Diagnostic trouble code indication (DTC) 1. Connect the shorted SCS connector to the service connector on the passenger side tilt panel. 2. Turn the ignition switch ON (]I), but do not start the engine. Note: Do not...