S4C gearbox Maintenance Transmission oil Note: Check the oil with the engine off and the vehicle on a level surface. 1. Remove the filler plug, then check the oil level and condition. 2. The oil must be filled to the neck. If the...
Rear light switch Replacement Note: To test the switch. 1. Disconnect the connector, then remove the rear light switch wires from the clamp. 2. Remove the rear light switch. 3. Install a new washer and rear light switch. 4. Connect the...
Gearbox block Removal 1. Disconnect the negative and then the positive cable from the battery. 2. Drain the oil from the gearbox, 3. Remove the air intake and air filter. 4. Disconnect the transmission ground wire and the reverse...
Manual Transmission Components Transmission parts are shown below. Wash all parts thoroughly with solvent and dry with compressed air. Lubricate all parts before assembly. Note: This gearbox does not use a gasket between the clutch and gearbox...
Synchronizer locking ring, gear Inspection 1. Inspect the locking ring and gear A. Inspect the inside of the ring for wear. B. Inspect the synchronizer bushing teeth and corresponding teeth on the synchronizer ring for wear (rounding) Good Worn out C....
Differential — components, clearance check Components Checking the gap 1. Place the differential on the V-shaped stand and install both shafts. 2. Measure the gap in the gearing of the satellites. Nominal clearance: 0.05 - 0.15 mm. If the clearance is not within...
Gear shift mechanism Note: When disassembling, check the rubber parts for wear and damage, replace old or damaged ones. Install the bracket and spring pin as shown in the illustration. Turn the cover with the opening facing down, as shown...