S40 Manual Transmission — Maintenance Transmission oil Note: Check the oil with the engine off and the vehicle on a level surface. 1. Remove the filler plug, then check the oil level and condition. 2. Oil should be filled to the neck. If the oil level is...
Rear light switch Replacement 1. Disconnect the connector, then disconnect the rear light switch from the clamp. 2. Remove the rear light switch. 3. Install a new washer and rear light switch. 4. Connect the rear light switch connector.
Gearbox block Removal 1. Disconnect the negative and then the positive cable from the battery. 2. Drain the oil from the gearbox. 3. Remove the air intake and air filter. 4. Disconnect the starter wires, transmission ground wire, and...
MCP components Transmission details are shown below. Wash all parts thoroughly with solvent and dry with compressed air. Lubricate all parts before assembly. Note: This gearbox does not use a gasket between the clutch and gearbox, but...
Differential — components, clearance check Components Checking the gap 1. Place the differential on the V-shaped stand and install both shafts. 2. Measure the gap in the gearing of the satellites. Nominal: 0.05-0.15 mm. 3. If the clearance is not within the...
Gear shift mechanism Note: When disassembling, check the rubber parts for wear and damage, replace old or damaged ones. Install the bracket as shown in the picture. Turn the cover with the hole facing down as shown in the picture. Make sure...