2. Install the camshaft in the TDC. The ' ' UPA mark on the timing chain sprocket must be at the top. Align the TDC mark on the intake camshaft and the exhaust camshaft.
3. Install the timing chain on the crankshaft sprocket so that the colored chain link A is aligned with the dead mark B on the crankshaft sprocket.
4. Install the timing chain to the exhaust camshaft sprocket
valves so that the punch marks A are aligned with the two colored chain links B.
5. Apply fresh engine oil to the threads of the tensioner arm mounting bolt A, then install the tensioner arm B.
6. Install the auto tensioner.
7. Remove the calibration pin from the auto tensioner.
8. Check for damage to the timing chain housing oil seal. If the oil seal is damaged, replace the timing chain case oil seal.
9. Remove the remains of the old liquid gasket from the mating surfaces of the timing chain, bolts and their holes.
10. Clean and dry the mating surfaces of the timing chain case.
11. Apply Liquid Sealant, P/N 08C70-K0234M, 08C70-K0334M, evenly to the engine block and mating surface of the timing chain main cap case.
12. Apply liquid sealant to the mating surfaces at the top of cylinder block A and the mating surfaces at the top of the crankcase of the main bearing caps B of the timing chain.
13. Apply Liquid Sealant, P/N 08C70-K0234M or 08C70-K0334M, evenly to the timing chain case mating surfaces on the oil pan.
Note. If 5 minutes or more has elapsed after applying the liquid sealant, do not install the components. Instead, wipe off the old liquid sealant and apply a new coat.
14. Fit the lip of the timing chain case A to the lip of the oil pan B, then fit the timing chain case to the cylinder block C. Wipe excess liquid sealant from the mating surfaces of the oil pan and the timing chain case.
Note. When installing the timing chain case, do not allow the bottom surface of the case to slide against the mating surface of the oil pan.
Wait 30 minutes before adding oil to the engine.
Do not start the engine for at least 3 hours after installing the timing chain case.
15. Install the engine mount bracket and bolts, then securely tighten all bolts.
16. Install the upper engine side mount bracket A, then lightly tighten the new bolt and nuts B and bolt C.
17. Install the connection cable with «weight» body D.
18. Tighten the mounting bolt of the new engine side mount reinforcement E, then tighten the mounting bolts F of the engine side mount reinforcement.
19. Tighten the brake hose fixing bolt G.
20. Remove the air cleaner housing assembly.
21. Loosen the bolts and nuts of the transmission mounting bracket A.
22. Raise the lift to its maximum height.
23. Remove the bottom engine cover.
24. Loosen the bolt securing the lower torque rod A.
25. Lower the machine on the lift.
27. Tighten bolts and nuts of an arm of fastening of transmission.
28. Raise the lift to its maximum height.
29. Tighten the lower torque rod mounting bolt.
30. Lower the machine on the lift.
31. Install the air cleaner housing assembly.
32. Install the upper torque arm A and torque arm booster B, then tighten the mounting bolts C of the new torque booster.
33. Tighten the new upper torque rod mounting bolts in the numbered sequence.
34. Install the expansion tank A on the bracket, then the top of the windshield washer reservoir tube B, the drain tube C and the A/C tube fixing bolt D.
35. Install the cylinder head cover.
36. Reinstall the crankshaft pulley.
37. Install the panel under the shield.