Note:
- This gearbox does not use a gasket between the clutch and gearbox housings, but uses a liquid sealant.
- Always clean the magnet when disassembling the transmission.
- Check all bearings for wear and smooth operation.
Bolt | Torque | |
A | 6 x 1.0 mm | 12 N-m (1,2 kgf-m, 8lbf-ft) |
IN | 6 x 1.0 mm | 15 N-m (1,5 kgf-m, 11lbf-ft) |
WITH | 8 x 1.0 mm | 15 N-m (1,5kgf-m, 11lbf-ft) |
D | 8 x 1,25 mm | 24 N-m (2,4 kgf-m, 17lbf-ft) |
E | 8 x 1,25 mm | 27 N-m (2,8 kgf-m, 20lbf-ft) |
F | 8 x 1.0 mm | 30 N-m (3,1 kgf-m, 22lbf-ft) |
1. Ball bearing.
2. Fixing ring.
3. Conical ring.
4. Needle bearing.
5. Spacer.
6. Synchronizer retaining ring.
7. Synchronizer spring.
8. Fifth gear and reverse synchronizer clutch.
9. Fifth gear and reverse synchronizer hub.
10. Synchronizer retaining ring.
11. Fifth gear gear.
12. Needle bearing 38x43x26 mm.
13. Inner race of 4th and 5th gear gear bearings.
14. Fourth gear gear.
15. Synchronizer retaining ring.
16. Synchronizer spring.
17. 3rd/4th gear synchronizer clutch.
18. 3rd/4th gear synchronizer hub.
19. Third gear gear.
20. Primary shaft.
21. Puck.
22. Spring washer.
23. Ball bearing.
24. Oil seal 28x41x7 mm.
25. Oil seal 35x56x8 mm.
26. 14x20 locating pin.
27. Oil reflector on the plate.
28. Reverse intermediate gear shaft.
29. Reverse gear intermediate gear.
30. Reverse gear lock.
31. 5th gear and reverse shift knob.
32. Spring pin 5x22 mm.
33. 1st and 2nd gear shift fork.
34. 3rd and 4th gear shift fork.
35. 5th gear and reverse fork.
36. Oil chute.
37. Retaining ring.
38. Axial pressure adjusting shim.
39. Oil guide plate.
40. Washer 10 mm.
41. Reverse intermediate gear shaft bolt 54 Nm.
42. Gearbox bracket B.
43. Ventilation hole.
44. Gearbox bracket A.
45. Reversing light switch 25 Nm.
46. Washer 14 mm.
47. Plug 16 mm 29 Nm.
48. Plug 32 mm 25 Nm.
49. Oil seal 40x62x9 mm.
50. 5/16 inch steel ball (0.8 mm).
51. Spring 30 mm.
52. Washer 12 mm.
53. Installation bolt 22 Nm.
54. Drain plug 39 Nm.
55. Puck.
56. Oil filler plug.
57. Puck.
58. Gearbox housing.
59. Gasket 80 mm.
60. Gear shift head shaft.
61. Castle.
62. Switch head.
63. Shift lever bracket.
64. Gear selection lever.
65. Return spring of the gear selector lever.
66. Spacer 10 mm.
67. Washer 10 mm.
68. Lock bushing.
69. Spring pin 3x16 mm.
70. Spring washer 8 mm.
71. Replacement part
72. Spring 25.6 mm.
73. Magnet.
74. Clutch housing.
75. Oil seal 14x25x18 mm.
76. Gear shift rod.
77. Differential assembly.
78. Gear shift rod cover.
79. Oil guide plate.
80. Needle bearing 33x42x25.
81. Ball bearing pressure plate.
82. Lock washer.
83. Intermediate shaft.
84. Axial pressure adjusting washer.
85. Needle bearing 37x42x25 mm.
86. First gear gear.
87. Friction absorber.
88. Synchronizer retaining ring.
89. Synchronizer spring.
90. Synchronizer hub for 1st and 2nd gears.
91. Reverse gear.
92. Synchronizer ring.
93. Friction absorber.
94. Spacer.
95. Needle bearing 42x47x24 mm.
96. Second gear gear.
97. Third gear gear.
98. Fourth gear gear.
99. Fifth gear gear.
100. Needle bearing.
101. Ball bearing.
102. Spring washer.
103. Lock nut 108 - 0 -108 Nm.
104. Exhaust pipe bracket.
105. Fastening the reversing light switch wire.