Car manual transmission Honda HR-V 1
Transmission fluid
1. Park the car on a level surface and turn off the engine. 2. Unscrew the filler plug, remove the washer, check the condition of the fluid and make sure that the fluid level is normal. 3. If the transmission fluid is...
1. Park the car on a level surface and turn off the engine. 2. Unscrew the filler plug, remove the washer, check the condition of the fluid and make sure that the fluid level is normal. 3. If the transmission fluid is...
Reverse light switch
1. Disconnect the 2-pin connector of the reverse light switch. 1. WASHER, Replace 2. REVERSE LIGHT SWITCH, 25 Nm (2.5 kgf/m) 2. Check the conductivity between the terminals. There should be continuity when the lever is...
1. Disconnect the 2-pin connector of the reverse light switch. 1. WASHER, Replace 2. REVERSE LIGHT SWITCH, 25 Nm (2.5 kgf/m) 2. Check the conductivity between the terminals. There should be continuity when the lever is...
Transfer case — check on the car
Warning: Make sure the jacks and safety stands are securely installed ( see chapter 1 ). 1. Raise the front of the vehicle and secure it on safety stands ( see chapter 1 ). 2. Apply the parking brake and securely block...
Warning: Make sure the jacks and safety stands are securely installed ( see chapter 1 ). 1. Raise the front of the vehicle and secure it on safety stands ( see chapter 1 ). 2. Apply the parking brake and securely block...
Transfer case — removal
Warning: Make sure the jacks and safety stands are securely installed ( see chapter 1 ). 1. Raise the front of the vehicle and secure it on safety stands ( see chapter 1 ). 2. Apply the parking brake and securely block...
Warning: Make sure the jacks and safety stands are securely installed ( see chapter 1 ). 1. Raise the front of the vehicle and secure it on safety stands ( see chapter 1 ). 2. Apply the parking brake and securely block...
Transfer case — installation
1. Install a new O-ring onto the transfer case assembly. 2. Wipe the areas where the transfer case assembly and transmission meet with solvent or carburetor cleaner and dry with compressed air. Then apply MTF to the...
1. Install a new O-ring onto the transfer case assembly. 2. Wipe the areas where the transfer case assembly and transmission meet with solvent or carburetor cleaner and dry with compressed air. Then apply MTF to the...
Gear Shift Mechanism — Repair
Note: When disassembling, check the rubber parts for wear and damage. Make sure the new cotter pin fits tightly. When removing the cables, be careful not to damage the guide tube. 1. GEAR SHIFT KNOB, 8 Nm (0.8 kgf/m) 2....
Note: When disassembling, check the rubber parts for wear and damage. Make sure the new cotter pin fits tightly. When removing the cables, be careful not to damage the guide tube. 1. GEAR SHIFT KNOB, 8 Nm (0.8 kgf/m) 2....
Removal the gearbox
Warning! Make sure the jacks and safety stands are securely installed ( see chapter 1 ). Set the parking brake and block the rear wheels so that the vehicle does not roll off the stands and fall on you while you are...
Warning! Make sure the jacks and safety stands are securely installed ( see chapter 1 ). Set the parking brake and block the rear wheels so that the vehicle does not roll off the stands and fall on you while you are...
Gearbox — design description
When disassembling/assembling the gearbox, refer to the following figures. Clean all parts thoroughly in solvent and dry with compressed air. Before assembly, lubricate all parts with MTF transmission fluid. Note: In...
When disassembling/assembling the gearbox, refer to the following figures. Clean all parts thoroughly in solvent and dry with compressed air. Before assembly, lubricate all parts with MTF transmission fluid. Note: In...
Gearbox housing — disassembly
1. Remove the transfer case assembly or left cover. 2. Remove the shift linkage cover assembly and clean any sealant from it. 3. Loosen the locking bolt. 4. Turn the gear selector lever counterclockwise, then remove the...
1. Remove the transfer case assembly or left cover. 2. Remove the shift linkage cover assembly and clean any sealant from it. 3. Loosen the locking bolt. 4. Turn the gear selector lever counterclockwise, then remove the...
Gearshift Linkage Cover and Shaft — Disassembly and Assembly
Shift Lever Cover Assembly 1. Unscrew the breather cap and the ball lock screw, remove the washer, spring and steel ball. 2. Unscrew the special bolt and remove the conical spring washers. 3. Remove the shift lever,...
Shift Lever Cover Assembly 1. Unscrew the breather cap and the ball lock screw, remove the washer, spring and steel ball. 2. Unscrew the special bolt and remove the conical spring washers. 3. Remove the shift lever,...
Reverse Shift Fork Holder
Checking the gaps 1. Measure the clearance between the reverse shift fork holder and the 5th/Reverse shift pin. 2. If the gaps exceed the specified limit, measure the width of the grooves in the reverse shift fork...
Checking the gaps 1. Measure the clearance between the reverse shift fork holder and the 5th/Reverse shift pin. 2. If the gaps exceed the specified limit, measure the width of the grooves in the reverse shift fork...
Shift forks assembly — disassembly, assembly and inspection
Disassembly/assembly Before assembly, wipe all parts with solvent, dry them and apply lubricant to the contact areas. 1. 3RD/4TH GEAR SHIFT FORK 2. 1ST/2ND GEAR SHIFT FORK 3. PUNCH, 5 mm, 07GAD-PG20100 4. SPRING PIN...
Disassembly/assembly Before assembly, wipe all parts with solvent, dry them and apply lubricant to the contact areas. 1. 3RD/4TH GEAR SHIFT FORK 2. 1ST/2ND GEAR SHIFT FORK 3. PUNCH, 5 mm, 07GAD-PG20100 4. SPRING PIN...
Secondary shaft — design description
Note: The 3rd/4th and 5th gear synchronizer hubs and ball bearing are installed using a press. Before assembly, wipe all parts with solvent, dry them and apply lubricant to the contact areas. However, the 3rd/4th and...
Note: The 3rd/4th and 5th gear synchronizer hubs and ball bearing are installed using a press. Before assembly, wipe all parts with solvent, dry them and apply lubricant to the contact areas. However, the 3rd/4th and...
Secondary shaft — checking clearances
Note: The synchronizer sleeve and hub must be replaced as an assembly. 1. Using a bearing inner race holding chuck, press the race onto the secondary shaft. 2. Measure the gap between the 2nd and 3rd gears. Standard:...
Note: The synchronizer sleeve and hub must be replaced as an assembly. 1. Using a bearing inner race holding chuck, press the race onto the secondary shaft. 2. Measure the gap between the 2nd and 3rd gears. Standard:...
Secondary shaft — disassembly, inspection and assembly
Disassembly Caution! Remove the synchronizer hubs using a press and steel bars as shown in the figure. If you use a puller with jaws, you may break the gear teeth. 1. Place the 5th gear on steel blocks and press the...
Disassembly Caution! Remove the synchronizer hubs using a press and steel bars as shown in the figure. If you use a puller with jaws, you may break the gear teeth. 1. Place the 5th gear on steel blocks and press the...
Intermediate shaft — design description
Before assembly, wipe all parts in solvent, dry them and apply lubricant to the contact areas. 1. reverse gear; 2. 1st/2nd gear synchronizer hub; 3. friction damper; 4. synchronizer spring; 5. Double-cone synchronizer;...
Before assembly, wipe all parts in solvent, dry them and apply lubricant to the contact areas. 1. reverse gear; 2. 1st/2nd gear synchronizer hub; 3. friction damper; 4. synchronizer spring; 5. Double-cone synchronizer;...
Intermediate shaft — checking clearances
Note: The synchronizer sleeve and hub must be replaced as an assembly. 1. Measure the clearance between the 1st gear and the thrust washer. Standard: 0.06-0.18mm Limit: 0.23 mm 2. If the clearance is greater than the...
Note: The synchronizer sleeve and hub must be replaced as an assembly. 1. Measure the clearance between the 1st gear and the thrust washer. Standard: 0.06-0.18mm Limit: 0.23 mm 2. If the clearance is greater than the...
Intermediate shaft — disassembly
1. Securely clamp the intermediate shaft assembly in a vice using wooden blocks. 2. Bend the lock nut tongue out of the groove on the intermediate shaft, then unscrew the lock nut and remove the spring washer. 3. Press...
1. Securely clamp the intermediate shaft assembly in a vice using wooden blocks. 2. Bend the lock nut tongue out of the groove on the intermediate shaft, then unscrew the lock nut and remove the spring washer. 3. Press...
Intermediate shaft — wear check
1. Check the gear and bearing surfaces for wear and damage, then take measurements on the intermediate shaft at points A, B and C. Standard Limit A: 36,000-36,015 mm 35.95 mm IN: 36,984-37,000 mm 36.93 mm WITH:...
1. Check the gear and bearing surfaces for wear and damage, then take measurements on the intermediate shaft at points A, B and C. Standard Limit A: 36,000-36,015 mm 35.95 mm IN: 36,984-37,000 mm 36.93 mm WITH:...
Intermediate shaft — assembly
Warning! Press the 3rd, 4th and 5th gears onto the intermediate shaft without lubrication. When pressing in the 3rd, 4th and 5th gears, place the shaft on steel blocks and use a press. Press the 3rd, 4th and 5th gears...
Warning! Press the 3rd, 4th and 5th gears onto the intermediate shaft without lubrication. When pressing in the 3rd, 4th and 5th gears, place the shaft on steel blocks and use a press. Press the 3rd, 4th and 5th gears...
Synchronizer cage and hub
Examination 1. Check all synchronizer hubs and races for gear teeth with rounded corners, which indicates wear. 2. Insert the hubs into the corresponding synchronizer housings and check if they rotate freely. Note: The...
Examination 1. Check all synchronizer hubs and races for gear teeth with rounded corners, which indicates wear. 2. Insert the hubs into the corresponding synchronizer housings and check if they rotate freely. Note: The...
Ring, synchronizer gear
Examination 1. Check the synchronizer ring and gear. A. Check the synchronizer ring for wear from the inside. B. Check the synchronizer sleeve teeth and the corresponding teeth on the synchronizer ring for wear...
Examination 1. Check the synchronizer ring and gear. A. Check the synchronizer ring for wear from the inside. B. Check the synchronizer sleeve teeth and the corresponding teeth on the synchronizer ring for wear...
Differential — design description
Note: When replacing parts marked with an asterisk (*), the tapered roller bearing preload must be adjusted. 1. THRUST GASKET. Adjustment ( see below ) 2. BEARING OUTER RING. Replacement ( see below ). Check for wear...
Note: When replacing parts marked with an asterisk (*), the tapered roller bearing preload must be adjusted. 1. THRUST GASKET. Adjustment ( see below ) 2. BEARING OUTER RING. Replacement ( see below ). Check for wear...
Differential — Checking and Replacing
1. Secure the differential assembly to the prisms and install both axle shafts. 2. Measure the clearance between both axle gears and the pinions. If the clearance is greater than the specified range, replace the...
1. Secure the differential assembly to the prisms and install both axle shafts. 2. Measure the clearance between both axle gears and the pinions. If the clearance is greater than the specified range, replace the...
Differential — Bearing Outer Ring Replacement
Note: The bearing outer ring and tapered roller bearing must be replaced together. When replacing a tapered roller bearing, check and adjust its preload. 1. Press out the seals from the gearbox housing and clutch...
Note: The bearing outer ring and tapered roller bearing must be replaced together. When replacing a tapered roller bearing, check and adjust its preload. 1. Press out the seals from the gearbox housing and clutch...
Differential — Tapered Roller Bearing Preload Adjustment
Note: When replacing any of the components listed below, the tapered roller bearing preload must be adjusted. Gearbox housing Clutch housing Differential cup Tapered roller bearing and bearing outer ring Thrust washer...
Note: When replacing any of the components listed below, the tapered roller bearing preload must be adjusted. Gearbox housing Clutch housing Differential cup Tapered roller bearing and bearing outer ring Thrust washer...
Replacing oil seals
Gearbox housing 1. Remove the oil seal from the gearbox housing. 2. Using a special tool, press the new oil seal into the gearbox housing as shown in the figure. Note: The oil seal must be pressed in with a tolerance of...
Gearbox housing 1. Remove the oil seal from the gearbox housing. 2. Using a special tool, press the new oil seal into the gearbox housing as shown in the figure. Note: The oil seal must be pressed in with a tolerance of...
Transfer case — design description
1. TRANSFER CASE CASE 2. O-RING, replace 3. DAMPING HUB 4. NEEDLE BEARING 5. TRANSFER CASE DRIVE GEAR 6. TRANSFER CASE SHAFT 7. TAPERED ROLLER BEARING OUTER RING 8. TAPERED ROLLER BEARING 9. TRANSFER CASE SHAFT BUSHING...
1. TRANSFER CASE CASE 2. O-RING, replace 3. DAMPING HUB 4. NEEDLE BEARING 5. TRANSFER CASE DRIVE GEAR 6. TRANSFER CASE SHAFT 7. TAPERED ROLLER BEARING OUTER RING 8. TAPERED ROLLER BEARING 9. TRANSFER CASE SHAFT BUSHING...
Transfer case — checking the elements
Note: To avoid damaging the transfer case housing, always secure it in a soft jaw vice or use a spacer between the vice and the transfer case. Measuring the gap in the transfer case gear (hypoid gear) 1. Install the...
Note: To avoid damaging the transfer case housing, always secure it in a soft jaw vice or use a spacer between the vice and the transfer case. Measuring the gap in the transfer case gear (hypoid gear) 1. Install the...
Transfer case — disassembly
1. Remove transfer case covers A and B. 1. COVER A OF THE TRANSFER CASE 2. TRANSFER CASE CASE 3. COVER IN THE TRANSFER CASE 4. O-RING. Replace 5. O-RING. Replace 2. Cut off the lock nut retaining tabs using a chisel. 3....
1. Remove transfer case covers A and B. 1. COVER A OF THE TRANSFER CASE 2. TRANSFER CASE CASE 3. COVER IN THE TRANSFER CASE 4. O-RING. Replace 5. O-RING. Replace 2. Cut off the lock nut retaining tabs using a chisel. 3....
Replacing the transfer case drive gear bearing
Note: Apply oil to all parts when assembling. 1. Using a special tool, press out the tapered roller bearing from the transfer case drive gear. 1. MANDREL HANDLE, 07749-0010000 2. PRESS 3. MARKET, 37x40 mm, 07746-0010200...
Note: Apply oil to all parts when assembling. 1. Using a special tool, press out the tapered roller bearing from the transfer case drive gear. 1. MANDREL HANDLE, 07749-0010000 2. PRESS 3. MARKET, 37x40 mm, 07746-0010200...
Replacing the Transfer Case Driven Gear Bearing
Note: Apply oil to all parts when assembling. 1. Using a special tool, press out the tapered roller bearing from the transfer case driven gear shaft. 1. TRANSFER CASE DRIVE GEAR SHAFT 2. PRESS 3. WASHER 4. TAPERED...
Note: Apply oil to all parts when assembling. 1. Using a special tool, press out the tapered roller bearing from the transfer case driven gear shaft. 1. TRANSFER CASE DRIVE GEAR SHAFT 2. PRESS 3. WASHER 4. TAPERED...
Disassembly and assembly of the transfer case shaft
1. Install the transfer case driven gear on steel blocks, then press the transfer case shaft out of the damper hub as shown in the figure. 1. DAMPER HUB 2. PRESS 3. TRANSFER CASE SHAFT 4. TRANSFER CASE DRIVE GEAR 2....
1. Install the transfer case driven gear on steel blocks, then press the transfer case shaft out of the damper hub as shown in the figure. 1. DAMPER HUB 2. PRESS 3. TRANSFER CASE SHAFT 4. TRANSFER CASE DRIVE GEAR 2....
Replacing the outer bearing ring of the transfer case cover A
Note: Apply oil to all parts when assembling. 1. Press out the outer race of the tapered roller bearing from the transfer case cover A by heating the cover to almost 100°C using a fan heater. Do not heat the cover to a...
Note: Apply oil to all parts when assembling. 1. Press out the outer race of the tapered roller bearing from the transfer case cover A by heating the cover to almost 100°C using a fan heater. Do not heat the cover to a...
Replacing the outer ring of the transfer case bearing
Note: Apply oil to all parts when assembling. 1. Knock out the tapered roller bearing outer race from the transfer case housing. 1. TRANSFER CASE CASE 2. OUTER RING OF THE BEARING 2. Using a special tool, press in a new...
Note: Apply oil to all parts when assembling. 1. Knock out the tapered roller bearing outer race from the transfer case housing. 1. TRANSFER CASE CASE 2. OUTER RING OF THE BEARING 2. Using a special tool, press in a new...
Transfer case — assembly
Note: When assembling the transfer case assembly: Check and adjust the shape of the contact patch of the transfer case gear teeth. Measure and adjust the clearance in the transfer case gears. Check and adjust the...
Note: When assembling the transfer case assembly: Check and adjust the shape of the contact patch of the transfer case gear teeth. Measure and adjust the clearance in the transfer case gears. Check and adjust the...
Front Bearing and Seal — Replacement
1. Using a special tool, press out the ball bearing as shown in the figure. 1. ADJUSTABLE BEARING PULLER, 07JAC-PH80000 2. CLUTCH CASE 2. Remove the oil seal from the clutch housing (figure in the right column above)....
1. Using a special tool, press out the ball bearing as shown in the figure. 1. ADJUSTABLE BEARING PULLER, 07JAC-PH80000 2. CLUTCH CASE 2. Remove the oil seal from the clutch housing (figure in the right column above)....
Intermediate shaft bearing — replacement
1. Remove the mounting plate from the clutch housing. 1. CLUTCH CASE 2. Replace 3. MOUNTING PLATE 2. Using a special tool, press out the needle bearing, then remove the oil transfer plate. 1. ADJUSTABLE BEARING PULLER,...
1. Remove the mounting plate from the clutch housing. 1. CLUTCH CASE 2. Replace 3. MOUNTING PLATE 2. Using a special tool, press out the needle bearing, then remove the oil transfer plate. 1. ADJUSTABLE BEARING PULLER,...
Secondary shaft thrust clearance — adjustment
1. Remove the 78mm adjusting washer and oil transfer plate from the transmission housing. 2. Install the 3rd/4th synchronizer hub, spacer sleeve, 5th synchronizer hub, sleeve and ball bearing to the secondary shaft,...
1. Remove the 78mm adjusting washer and oil transfer plate from the transmission housing. 2. Install the 3rd/4th synchronizer hub, spacer sleeve, 5th synchronizer hub, sleeve and ball bearing to the secondary shaft,...
Gearbox — assembly
1. Install the differential assembly into the clutch housing. 2. Install the spring washer and washer at an angle to the clutch housing as shown in the figure. 3. Insert the secondary and intermediate shafts into the...
1. Install the differential assembly into the clutch housing. 2. Install the spring washer and washer at an angle to the clutch housing as shown in the figure. 3. Insert the secondary and intermediate shafts into the...
Gearbox — installation
1. Make sure that two reference pins are installed in the clutch housing. 2. Apply HONDA Genuine Urea Grease UM264 (P/N 41211-PY-305) to the release fork, release fork bolt, release bearing and release bearing guide. 3....
1. Make sure that two reference pins are installed in the clutch housing. 2. Apply HONDA Genuine Urea Grease UM264 (P/N 41211-PY-305) to the release fork, release fork bolt, release bearing and release bearing guide. 3....
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