- Door panel.
- Plastic lid.
2. Carefully move the glass until you see the bolts, then loosen them. Pull out the guide, remove the glass from the guide and carefully pull the glass out through the window gap.
Note: Be careful not to drop the glass inside.
3. Disconnect the connector and separate the cable clamp, then remove the window regulator through the hole in the door.
Note: Draw a line around the rear roller guide bolt to mark the initial adjustment.
4. Apply lubricant to all sliding surfaces of the window regulator, in the indicated places.
Note:
- If necessary, remove the window motor from the window regulator.
- Before removing the window lift motor, draw a line through the toothed sector and the window lift motor.
5. Install in the reverse order of removal.
Note: Raise and lower the glass to make sure it moves freely and does not jam. Also make sure there is no gap between the glass and the glass guide frame when the window is closed. Adjust the glass position if necessary.
Glass adjustment
Note:
- When adjusting the glass, place the vehicle on a firm, level surface.
- Check the seal and glass frame guide for damage or destruction and replace if necessary.
1. Remove:
- Door panel.
- Plastic lid.
2. Adjust the glass.
4D:
- 1. Raise the glass fully.
- 2. Loosen the glass mounting bolts (front door) and bolts for fastening the window regulator.
- 3. Push the glass back (front door glass) or forward (rear door glass).
- 4. Tighten the glass mounting bolts (front door) and window regulator mounting bolts.
- 5. Loosen the front guide mounting bolts (front door) or rear guide mounting bolts (back door).
- 6. Lower the window.
- 7. Extend the front or rear guides toward the glass, then tighten the mounting bolts.
3D:
- 1. Raise the glass as far as possible and secure it to the glass frame guide.
- 2. Loosen the roller guide bolts and adjust the glass movement guide.
- 3. Tighten the guide roller bolts.
- 4. Loosen the front guide bolts.
- 5. Lower the window.
- 6. Slide the front guide onto the glass, then tighten the mounting bolts.
3. Check if the glass moves smoothly.
4. Raise the glass completely and check for gap.
5. Check the glass operation.
Note: Check that the glass is in contact with the glass frame guide evenly.
6. Check for water leakage. Spray water on the roof and seal areas as an indication.
Note:
- Adjust the water pressure as shown.
- Do not squeeze the end of the hose.
7. Attach the plastic cover, then install the door panel.
8. Position the window lift handle so that it points forward and upward at a 45° angle when the window is closed.
Adjusting the position
Note: To perform door adjustments, place the vehicle on a firm, level surface.
After installing the door, check that it is flush with the cabinet, then check that the gaps between the front, back, and bottom edges of the door and the cabinet are equal. The door and cabinet edges should also be parallel. Adjust the hinges as shown.
Caution: Place a paper towel on the jack to prevent damage to the door when loosening the door and hinge mounting bolts for adjustment.
Note: Check for water leakage.
Adjusting the Impact Plate
Make sure the doors latch securely without slamming.
If adjustment is required:
Note: The strike plate screws are fixed. The strike plate can be adjusted 1.5mm up or down and 3mm in or out.
1. Loosen the screws, then insert a paper towel between the body and the strike plate.
2. Tighten the screws lightly.
3. Wrap the strike plate with a paper towel, then adjust it by tapping it with a plastic hammer.
Caution: Do not hit the strike plate too hard.
Note: Hold the outside handle up and press the door against the cabinet to ensure the strike plate allows for flush alignment.
4. If the door latches properly, loosen the screws, then remove the towel. Tighten the screws and check again.
