Repair without removing from the car
General parameters
| Characteristic | Meaning |
Firing order | 1–3–4–2 |
Cylinder numbering (front to back) | 1–2–3–4 |
Cylinder diameter, mm | 74.93 |
Piston stroke, mm | 89.92 |
Working volume, cm³ (l) | 1589 (1.6) |
Cylinder arrangement and direction of rotation of the ignition distributor
Camshaft
| Characteristic | Meaning |
Axial clearance, mm | |
nominal | 0.051 |
maximum permissible | 0.152 |
Height of cam in lifting plane, mm | |
D16Y5 | |
intake | |
primary | 38.4277 |
secondary | 32.1920 |
graduation | 38.7833 |
D16Y7 | |
intake | 35.2984 |
graduation | 37.2821 |
D16Y8 | |
intake | |
primary | 36.7767 |
intermediate | 38.2727 |
secondary | 37.0637 |
graduation | 38.0086 |
Lateral runout, mm | |
nominal | 0.025 |
maximum permissible | 0.051 |
Working clearance in bearings, mm | |
nominal | 0.0508÷0.1016 |
maximum permissible | 0.152 |
Oil pump
| Characteristic | Meaning |
Working clearances of gears, mm |
|
axial clearance of gears |
|
nominal | 0.025÷0.076 |
maximum permissible | 0.152 |
the gap between the tops of the gear teeth | |
nominal | 0.025÷0.152 |
maximum permissible | 0.203 |
clearance between the outer gear and the housing walls | |
nominal | 0.102÷0.178 |
maximum permissible | 0.203 |
Tightening force of threaded connections, Nm
| Characteristic | Meaning |
Camshaft Bearing Cap Fastening Bolts |
|
6mm bolts | 12.2 |
8mm bolts | 19 |
Camshaft timing gear bolt | 37 |
Crankshaft Fluctuation Sensor Mounting Bolt | 11.8 |
Crankshaft pulley bolt | 182 |
Cylinder head bolts | |
stage 1 | 19 |
stage 2 | 49 |
stage 3 | 66 |
stage 4 | 66 |
Bolts securing the drive disc to the crankshaft | 73 |
Intake manifold mounting nuts | 23 |
Exhaust manifold to cylinder head mounting nuts | 31 |
Nuts securing the inlet pipe to the exhaust manifold | |
D16Y5, D16Y7 | 34 |
D16Y8 | 54 |
Exhaust Manifold Upper Cover Bolts | 23 |
Exhaust manifold lower cover mounting bolts (D16Y5, D16Y7) | 10.8 |
Flywheel to crankshaft mounting bolts | 118 |
Oxygen sensor (l-probe) | 45 |
Oil pressure switch sensor | 17.6 |
Engine oil pan drain plug | 39 |
Oil pan to engine mounting bolts | 11.8 |
Nuts for fastening the oil intake tube to the pump body | 10.8 |
Fastening the oil pump oil intake to the main bearing cap bridge | 10.8 |
Bolts for fastening the oil pump housing to the engine | 10.8 |
Oil pump cover mounting screws | 6.8 |
Crankshaft Rear Oil Seal Retainer Bolts | 10.8 |
Timing Belt Cover Fastening Bolts | 9.7 |
Timing Belt Tensioner Fastening Bolt | 45 |
Cylinder head cover mounting bolts | 9.7 |
VTEC Lockup Solenoid Valve Mounting Bolts | 11.8 |
Water pump mounting bolts | 12.2 |
General and major engine repairs
General parameters
| Characteristic | Meaning |
Compression pressure in cylinders, kgf/cm² | |
Nominal | 12.9 |
Minimum acceptable | 9.5 |
Maximum permissible difference between cylinders | 2.0 |
Oil pressure (the engine is warmed up to normal operating temperature), kgf/cm² | |
At idle speed | 0.7 |
At an engine speed of 3000 rpm | 3.5 |
Engine block
| Characteristic | Meaning |
Cylinder diameter, mm |
|
Nominal | 75.0011÷75.0189 |
Maximum permissible | 75.0697 |
Maximum permissible cylinder taper, mm | 0.051 |
Maximum permissible cylinder ovality, mm | 0.051 |
Maximum permissible excess of cylinder diameter, mm | 0.510 |
Maximum permissible non-flatness of the mating surface, mm | 0.102 |
Pistons and piston rings
| Characteristic | Meaning |
Piston diameter, mm | 74.9808÷74.9910 |
Nominal | 74.9706 |
Maximum permissible | 5.16 |
Height of the diameter measurement point from the skirt cut, mm | |
Piston clearance in cylinder, mm |
|
Nominal | 0.0102÷0.0406 |
Maximum permissible | 0.051 |
Piston ring clearance in grooves, mm | |
Upper compression ring | 0.0356÷0.0610 |
Nominal | 0.127 |
Maximum permissible | |
Second compression ring |
|
Nominal | 0.0305÷0.0559 |
Maximum permissible | 0.127 |
Clearances in piston ring locks, mm | |
Upper compression ring |
|
Nominal | 0.152÷0.305 |
Maximum permissible | 0.610 |
Second compression ring |
|
Nominal | 0.305÷0.457 |
Maximum permissible | 0.711 |
Oil scraper ring | |
Nominal | 0.203÷0.711 |
Maximum permissible | 0.787 |
Crankshaft and connecting rods
| Characteristic | Meaning |
Axial clearance, mm | |
Nominal | 0.102÷0.356 |
Maximum permissible | 0.457 |
Main bearing journals | |
Diameter, mm | 54.9758÷55.0012 |
Maximum permissible taper, mm | 0.0051 |
Maximum permissible ovality, mm | 0.0051 |
Maximum permissible runout, mm | 0.051 |
Working clearance in main bearings, mm | |
Necks 1 and 5 | |
Nominal | 0.0178÷0.0356 |
Maximum permissible | 0.051 |
Necks 2, 3 and 4 | |
Nominal | 0.0229÷0.0432 |
Maximum permissible | 0.051 |
Connecting rod bearing journals | |
Diameter, mm | 44.9758÷45.0012 |
Maximum permissible taper, mm | 0.0051 |
Maximum permissible ovality, mm | 0.0051 |
Maximum permissible runout, mm | 0.051 |
Working clearance in connecting rod bearings, mm | |
Nominal | 0.0203÷0.0381 |
Maximum permissible | 0.051 |
Lateral play of connecting rods, mm | |
Nominal | 0.152÷0.305 |
Maximum permissible | 0.406 |
Cylinder head and valve mechanism
| Characteristic | Meaning |
Maximum permissible non-flatness of the mating surface of the head, mm | |
Without groove | 0.051 |
Repair | 0.203 |
Cylinder head height, mm | 92.939÷93.040 |
Valve seat chamfer angle | 45° |
The angle of inclination of the working chamfer of the valve plates | 45° |
Width of the cylindrical part (belt) of the forming surface of the valve plate, mm | |
Intake valves | 0.660 |
Exhaust valves | 0.940 |
Valve stem diameter, mm | |
Intake valves | |
Nominal | 5.4788÷5.4889 |
Maximum permissible | 5.08 |
Exhaust valves | |
Nominal | 5.4508÷5.4610 |
Maximum permissible | 5.04 |
Inner diameter of valve guide bushings, mm | |
Nominal | 5.512÷5.537 |
Maximum permissible | 5.563 |
Valve stem seat clearance in guide bushings, mm | |
Intake valves | |
Nominal | 0.025÷0.051 |
Maximum permissible | 0.076 |
Exhaust valves | |
Nominal | 0.051÷0.076 |
Maximum permissible | 0.102 |
Installation height of valve stems, mm | |
Nominal | 53.162÷53.645 |
Maximum permissible | 53.899 |
Free length of valve springs, mm | |
D16Y7 | 57.91 |
D16Y5 | |
Intake valves | 56.39 |
Exhaust valves | 57.91 |
D16Y8 | |
Intake valves | 57.91 |
Exhaust valves | 58.67 |
Tightening force of threaded connections, Nm
| Connection type | Meaning |
Main bearing cap bolts | |
Stage 1 | 24 |
Stage 2 | 52 |
Connecting rod lower head cap nuts | 31 |
