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CR-V 1 (1995-2001, petrol) CR-V 2 (2002-2006, petrol)

Installing the cylinder head (Honda CR-V 2)

  • Main
  • Honda CR-V
  • 2 (2002-2006, petrol)
  • Power unit
  • Engine repair
  • Installing the cylinder head
0
Installation of the cylinder head is performed in the reverse order of removal.

1. Clean the contact surfaces of the cylinder head and block.

2. Install a new cylinder head gasket (A) and reference pins (B) onto the cylinder block. Always install a new gasket under the cylinder head.

2. Install a new cylinder head gasket (A) and…


3. Set the crankshaft to the TDC position. Align the TDC mark (A) on the crankshaft sprocket with the arrow (B) on the cylinder block.

3. Set the crankshaft to the TDC position. Align…


4. Install the cylinder head onto the block.

5. Measure the diameter of each cylinder head bolt at point A and point B.

5. Measure the diameter of each cylinder head…


6. If the diameter is less than 10.6mm, replace the cylinder head bolt.



7. Apply engine oil to the threads and under the heads of all cylinder head bolts.

8. Tighten the cylinder head bolts in sequence to 39 Nm (4.0 kgf·m). It is recommended to use a torque wrench with a tilting lever. When using a fixed torque wrench, tighten slowly and do not overtighten. If the bolt makes any noise when tightening, loosen it and retighten it, starting from the 1st pass.

8. Tighten the cylinder head bolts in sequence to…


9. After tightening to the specified torque, tighten the cylinder head bolts in two passes (90° in one pass). If using new cylinder head bolts, tighten them an additional 90°.

9. After tightening to the specified torque,…


10. Install the valve rocker arms as an assembly.

11. Tighten the connecting pipe mounting bolt (A) and the brake booster vacuum line mounting bolts (B), then install the harness holder (C) to the bracket.



11. Tighten the connecting pipe mounting bolt (A)…


12. Connect the upper hose (A) to the radiator and the hose (B) to the heater.

12. Connect the upper hose (A) to the radiator…


13. Connect the water bypass hose.

13. Connect the water bypass hose.


14. Install the intake manifold.

15. Install the exhaust manifold.

16. Install the timing chain.

17. Connect the fuel supply hose.

18. Adjust the valve clearances.

19. Put on the drive belt.

20. Clean the battery terminals and cable ends with sandpaper, then reassemble them and apply grease to prevent corrosion.



21. After installation, make sure all pipes, hoses and connectors are connected properly.

22. Check for fuel leaks. Turn the ignition key to the ON (II) position (do not turn on the starter) so that the fuel pump starts working for approximately 2 seconds and creates pressure in the fuel line. Repeat this operation two or three times, then check if there is any fuel leakage in any section of the fuel line.

23. Fill the radiator with engine coolant and bleed the cooling system with the heater valve open.

24. Check the idle speed.

25. Check the ignition timing angle.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This information has been verified: Mikhail Kopasov
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CR-V 2: Engine repair
Next ▶

Installing the valve rocker arms assembly
Installation of valves, springs and seals
Restoration of valve seats
Replacing valve guide bushings
Checking the clearance between the valve stem and the valve guide
Installing the cylinder head cover
Cylinder block
Checking the axial play of the connecting rod and crankshaft
Replacing the crankshaft main bearings
Selection of main bearings
See also other articles from Honda manuals:
Cleaning and inspection of the cylinder head Honda Accord 3 (1985-1989)
Removal and installation the cylinder head — removing, checking and… Honda Civic 6 (1995-2000)
Installing the cylinder head Honda Fit 1 (2001-2008)
Cylinder head — design description Honda HR-V 1 (1998-2006, petrol)
Installing the cylinder head Honda Avancier 1 (1999-2003, petrol)
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CR-V 2 (2002-2006, petrol) 
  • General information
  • User manual
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  • Lubrication system
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  • Exhaust system
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  • Front suspension
  • Rear suspension
  • Brake system
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  • Exterior (external elements)
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CR-V 1 (1995-2001, petrol) 
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  • Maintenance
  • Tips for car owner
  • Power unit
  • Engine repair
  • Engine overhaul
  • Cooling and lubrication system
  • Engine electrical equipment
  • Control system
  • Fuel system
  • Transmission
  • Clutch and drive shafts
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  • Chassis and running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Body service
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  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
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