Thoroughly clean all parts in solvent and dry with compressed air.
Lubricate all parts with MTF before assembly.
Note:
- In the gearbox of this model, gaskets between the main parts of the crankcase are not used; use sealant (08S70-L0-234M).
- When disassembling the gearbox housing, always clean the magnet 12.
- Check all bearings for wear and proper operation.
1. SWITCH FORKS ASSEMBLY
2. OUTPUT SHAFT ASSEMBLY
3. WASHER 28mm
4. SPRING WASHER 28mm
5. BALL BEARING
6. SEAL. Replace
7. REFERRED PIN 14x20 mm
8. INTERMEDIATE SHAFT ASSEMBLY
9. NEEDLE BEARING LOCK PLATE
10. NEEDLE BEARING
11. OIL DISPENSER WITH
12. MAGNET
13. DIFFERENTIAL ASSEMBLY
14. O-ring. Replace
15. TRANSFER BOX ASSEMBLY
16. LEFT COVER
17. SEAL. Replace
18. VEHICLE SPEED SENSOR
19. CLUTCH CASE
20. REVERSE STOP CAM
21. REVERSE FORK HOLDER
22. REVERSE IDLER
23. REVERSE GEAR AXLE
1. GEARBOX SUSPENSION BRACKET
2. LOCK BOLT
3. PLUG 32mm
4. STEEL BALL (5/16")
5. SPRING 26.1 mm
6. WASHER. Replace
7. BALL LOCK SCREW
8. WASHER. Replace
9. BOLT WITH SHELL
10. SEAL. Replace
11. DRAIN PLUG
12. WASHER. Replace
13. FILLER PLUG
14. WASHER. Replace
15. REPAIR PIN 10 x 12 mm
16. SPRING 25.6 mm
17. THRUST WASHER
18. SWITCH LEVEL WITH
19. CONICAL SPRING WASHER
20. SPECIAL BOLT
21. COVER
22. SEAL. Replace
23. SHIFT LEVER
24. BREATHER CAP
25. SHIFT DRIVE AXLE ASSEMBLY
26. SPRING PIN. Replace
27. GEAR SELECTOR
28. THRUST WASHER
29. 5TH/REVERSE SELECT RETURN SPRING
30. GEAR SELECT RETURN SPRING
31. OIL TROWEL
32. GASKET 78mm
33. OIL DISPENSER
34. GEAR SELECTION SPRING BOLT
35. SEAL. Replace
36. SELECTOR LEVER
37. REVERSE LIGHT SWITCH
38. WASHER. Replace
39. GEARBOX CASE