Description of the clutch design Note: When removing the gearbox, clean and lubricate the sliding surface of the release bearing. When removing components marked with an asterisk (*), it is required to bleed the hydraulic clutch system (see below)....
Clutch pedal — design and adjustment 1. LOCK NUT A, 9.8 Nm (1.0 kgf/m) 2. ADJUSTING BOLT 3. PEDAL IN CONTACT WITH SWITCH 4. LOCK NUT B, 18 Nm (1.8 kgf/m) A. (PEDAL TRAVEL): 130-140mm IN. (TOTAL CLUTCH PEDAL FREE STROKE): 8-18mm including pedal play...
Clutch master cylinder — repair and check 1. RESERVOIR HOSE. Check for damage, leakage, interference and kinking. 2. CAP 3. TANK 4. 6x1.0 mm, 9.8 Nm (1.0 kgf/m) 5. FITTING, 9.8 Nm (1.0 kgf/m) 6. WASHER, Replace. 7. PISTON ASSEMBLY. Check for wear and damage 8....
Clutch master cylinder — replacement Warning! Do not spill brake fluid on the vehicle; it can ruin the color; If brake fluid gets on the paint, wash it off immediately with water. To prevent brake fluid from leaking out of the reservoir, plug the end of...
Clutch master cylinder — disassembly and assembly Warning! Do not spill brake fluid on the vehicle; it can ruin the color; If brake fluid gets on the paint, wash it off immediately with water. Clean all components in brake fluid and air dry; blow out all channels with...
Clutch slave cylinder — repair and check Warning! Do not spill brake fluid on the vehicle; it can ruin the color; If brake fluid gets on the paint, wash it off immediately with water. Clean all components in brake fluid and air dry; blow out all channels with...
Clutch slave cylinder — replacement Warning! Do not spill brake fluid on the vehicle; it can ruin the color; If brake fluid gets on the paint, wash it off immediately with water. To prevent brake fluid from leaking out of the reservoir, plug the end of...
Pressure plate — removal and inspection 1. Check the height of the tops of the diaphragm spring using an indicator. Standard (new): 0.6 mm Limit: 0.8mm If the height exceeds the allowable limit, replace the pressure plate. 2. Install the special tool as shown...
Clutch disc — removal and inspection 1. Remove the clutch disc using a special tool. 2. Check up, whether on a friction overlay of a conducted disk of coupling of slippage traces or oil. If the clutch disc is burned, blackened, or oily, replace it. 3....
Clutch flywheel — check and replace Examination 1. Check ring gear teeth for wear and damage. 2. Check the contact surface of the flywheel under the clutch disc for wear, cracks and overheating. 3. Measure the flywheel runout with a dial gauge for at...
Clutch disc and pressure plate — installation 1. Apply a thin and even layer of grease to the inner splines, seat on the output shaft splines and wipe off excess grease. Note: Use only HONDA Genuine Urea Grease UM264 (P/N41211-PY5-305). 2. Install the ring gear...
Release bearing — removal and inspection 1. Remove the release fork cover from the clutch housing. 2. Remove the release fork and release bearing from the clutch housing. 3. Check the play of the release bearing by turning it by hand. If the play is excessive,...