Standard values and wear limits (automatic transmission and differential (AT)) (Honda CR-V 2)

Contents: Automatic transmission (AT) ⇊ Automatic transmission valve springs ⇊ Differential, transfer case…⇊ Rear differential ⇊

Automatic transmission (AT)

	Parameter	Terms and Conditions	Standard or new	Limit
ATF (automatic transmission fluid)	Filling capacity Use genuine Honda ATF-Z1 fluid	4WD when changing fluid	3.1 l
		2WD when changing fluid	2.9 l
		4WD under repair	7.2 l
		2WD under repair	6.5 l
ATF fluid pressure	Line pressure	at 2000 rpm (rpm') in position [P] or [N]	900-960 kPa (9.2-9.8 kgf/cm²)	850 kPa (8.7 kgf/cm²)
	1st gear clutch pressure	at 2000 rpm (min⁻¹) in 1st gear in position [1]	890-970 kPa (9.1-9.9 kgf/cm²)	840 kPa (8.6 kgf/cm²)
	2nd gear clutch pressure	at 2000 rpm (min⁻¹) in 2nd gear in position [2]	890-970 kPa (9.1-9.9 kgf/cm²)	840 kPa (8.6 kgf/cm²)
	3rd gear clutch pressure	at 2000 rpm (min⁻¹) in 3rd gear in position [D]	890-970 kPa (9.1-9.9 kgf/cm²)	840 kPa (8.6 kgf/cm²)
	4th gear clutch pressure	at 2000 rpm (min⁻¹) in 4th gear in position [D]	890-970 kPa (9.1-9.9 kgf/cm²)	840 kPa (8.6 kgf/cm²)
Torque converter	Engine speed with vehicle stationary Check on level surface		2320 rpm (MIN'1)	2170-2470 rpm (rpm-')
Coupling (engines K20A4 and K20A5)	Clearance between the end cover of the coupling and the upper disk	1st gear	-	1.23-1.43 mm
		2nd gear	-	0.75-0.95 mm
		3rd and 4th gears	-	0.73-0.93 mm
	Length of the clutch release spring in the unloaded state	1st and 2nd gear	50.8 mm	48.8 mm
	Length of the clutch release spring in the unloaded state	3rd and 4th gears	33.5 mm	31.5 mm
	Thickness of the driven disc of the clutch		1.94 mm	-
	Clutch pressure plate thickness		2.00 mm	When bleaching
	Wave Disc Clutch Phase Difference		0.07-0.20 mm	0.05 mm
	1st gear clutch end cover thickness	Label 1	2.3 mm	When bleaching
		Label 2	2.4 mm	When bleaching
		Label 3	2.5 mm	When bleaching
		Label 4	2.6 mm	When bleaching
		Label 5	2.7 mm	When bleaching
		Label 6	2.8 mm	When bleaching
		Label 7	2.9 mm	When bleaching
		Label 8	3.0 mm	When bleaching
		Label 9	3.1 mm	When bleaching
		Label 10	3.2 mm	When bleaching
		Label 11	3.3 mm	When bleaching
		Label 12	3.4 mm	When bleaching
	2nd gear clutch end cover thickness	Label 1	2.6 mm	When bleaching
		Label 2	2.7 mm	When bleaching
		Label 3	2.8 mm	When bleaching
		Label 4	2.9 mm	When bleaching
		Label 5	3.0 mm	When bleaching
		Label 6	3.1 mm	When bleaching
		Label 7	3.2 mm	When bleaching
		Label 8	3.3 mm	When bleaching
		Label 9	3.4 mm	When bleaching
	Thickness of the end cover of the 3rd and 4th gear clutches	Label 11	3.1 mm	When bleaching
		Label 12	3.2 mm	When bleaching
		Label 13	3.3 mm	When bleaching
		Label 14	3.4 mm	When bleaching
		Label 15	3.5 mm	When bleaching
		Label 16	3.6 mm	When bleaching
		Label 17	3.7 mm	When bleaching
		Label 18	3.8 mm	When bleaching
		Label 19	3.9 mm	When bleaching
Coupling (engine K24A1)	Clearance between the end cover of the coupling and the upper disk	1st gear	-	1.28-1.48 mm
		2nd gear	-	0.85-1.05 mm
		3rd and 4th gears	-	0.73-0.93 mm
	Length of the clutch release spring in the unloaded state	1st and 2nd gear	50.8 mm	48.8 mm
	Length of the clutch release spring in the unloaded state	3rd and 4th gears	33.5 mm	31.5 mm
	Thickness of the driven disc of the clutch		1.94 mm	-
	Clutch pressure plate thickness	1st gear	1.6 mm	When bleaching
		2nd gear	2.0 mm	When bleaching
		3rd and 4th gears	2.3 mm	When bleaching
	Wave Disc Clutch Phase Difference		0.07-0.20 mm	0.05 mm
	1st gear clutch end cover thickness	Label 1	2.6 mm	When bleaching
		Label 2	2.7 mm	When bleaching
		Label 3	2.8 mm	When bleaching
		Label 4	2.9 mm	When bleaching
		Label 5	3.0 mm	When bleaching
		Label 6	3.1 mm	When bleaching
		Label 7	3.2 mm	When bleaching
		Label 8	3.3 mm	When bleaching
		Label 9	3.4 mm	When bleaching
	2nd gear clutch end cover thickness	Label 1	2.6 mm	When bleaching
		Label 2	2.7 mm	When bleaching
		Label 3	2.8 mm	When bleaching
		Label 4	2.9 mm	When bleaching
		Label 5	3.0 mm	When bleaching
		Label 6	3.1 mm	When bleaching
		Label 7	3.2 mm	When bleaching
		Label 8	3.3 mm	When bleaching
		Label 9	3.4 mm	When bleaching
	Thickness of the end cover of the 3rd and 4th gear clutches	Label 1	2.1 mm	When bleaching
		Label 2	2.2 mm	When bleaching
		Label 3	2.3 mm	When bleaching
		Label 4	2.4 mm	When bleaching
		Label 5	2.5 mm	When bleaching
		Label 6	2.6 mm	When bleaching
		Label 7	2.7 mm	When bleaching
		Label 8	2.8 mm	When bleaching
		Label 9	2.9 mm	When bleaching
Drive shaft	Contact area diameter of needle bearing	on the stator shaft	22,984-23,000 mm	In case of wear or damage
		on the 3rd gear	51.975-51.991 mm	In case of wear or damage
		on the spacer sleeve of the 4th gear	33.975-33.991 mm	In case of wear or damage
	Inner diameter of gears	3rd gear	57,000-57,019 mm	In case of wear or damage
	Inner diameter of gears	4th gear	40,000-40,016 mm	In case of wear or damage
	Axial clearance of gears	3rd gear	0.03-0.31 mm	-
	Axial clearance of gears	4th gear	0.1-0.212 mm	-
	Thrust washer thickness 41x68 mm	№ 1	6.35 mm	In case of wear or damage
		№ 2	6.40 mm	In case of wear or damage
		№3	6.45 mm	In case of wear or damage
		№4	6.50 mm	In case of wear or damage
		№5	6.55 mm	In case of wear or damage
		№6	6.60 mm	In case of wear or damage
	Length of the 4th gear spacer sleeve		66.3-66.4 mm	-
	Length of flange of spacer sleeve of 4th gear gear from end			In case of wear or damage
	Thickness of the sealing ring		19.15-19.30 mm	In case of wear or damage
	Thickness of the sealing ring		1.91-1.97 mm	1.86 mm
	Sealing ring groove width		2.025-2.060 mm	2,080 mm
	Outer diameter of the coupling supply pipe		7.97-7.98 mm	7.95 mm
	Inner diameter of the coupling feed tube bushing		8,000-8,015 mm	8,030 mm
Intermediate shaft	Contact area diameter of needle bearing	on the torque converter housing	36.005-36.015 mm	In case of wear or damage
		on the spacer sleeve of the 4th gear	37,982-37,996 mm	In case of wear or damage
		on the spacer sleeve of the reverse gear	39,979-40,000 mm	In case of wear or damage
	Inner diameter of gears	4th gear	43,000-43,016 mm	In case of wear or damage
	Inner diameter of gears	reverse	46,000-46,016 mm	In case of wear or damage
	Axial clearance of gears	1st gear	0.10-0.42 mm	-
		2nd gear	0.10-0.42 mm	-
		3rd gear	0.10-0.42 mm	-
		4th gear	0.1-0.2 mm	-
		reverse	0.10-0.25 mm	-
	Length of the 4th gear spacer sleeve		24.00-24.05 mm	-
	Length of spacer sleeve		74.25-74.30 mm	-
	Reverse Selector Hub Width		25.45-25.65 mm	-
	Outer diameter of the reverse gear selector hub		55.87-55.90 mm	In case of wear or damage
Driven shaft	Contact area diameter of needle bearing	on the 1st gear	39.986-39.999 mm	In case of wear or damage
	Contact area diameter of needle bearing	on the 3rd gear	39.986-39.999 mm	In case of wear or damage
	Inner diameter of gears	1st gear	47,000-47,016 mm	In case of wear or damage
	Inner diameter of gears	2nd gear	46,000-46,016 mm	In case of wear or damage
	Axial clearance of gears	1st gear	0.07-0.15 mm	-
	Axial clearance of gears	2nd gear	0.04-0.12 mm	-
	Thrust washer thickness 37x58 mm	№ 1	3,900 mm	In case of wear or damage
		№2	3.925 mm	In case of wear or damage
		№3	3,950 mm	In case of wear or damage
		№4	3.975 mm	In case of wear or damage
		№5	4,000 mm	In case of wear or damage
		№6	4.025 mm	In case of wear or damage
		№7	4,050 mm	In case of wear or damage
		№8	4.075 mm	In case of wear or damage
		№9	4,100 mm	In case of wear or damage
		№ 10	4.125 mm	In case of wear or damage
		№ 11	4,150 mm	In case of wear or damage
		№ 12	4.175 mm	In case of wear or damage
		№ 13	4,200 mm	In case of wear or damage
		№ 14	4.225 mm	In case of wear or damage
		№ 15	4,250 mm	In case of wear or damage
		№ 16	4.275 mm	In case of wear or damage
		№ 17	4,300 mm	In case of wear or damage
		№ 18	4.325 mm	In case of wear or damage
		№ 19	4,350 mm	In case of wear or damage
		№20	4.375 mm	In case of wear or damage
	Thrust washer thickness 40x51.5 mm	№ 1	4.80 mm	In case of wear or damage
		№2	4.85 mm	In case of wear or damage
		№3	4.90 mm	In case of wear or damage
		№4	4.95 mm	In case of wear or damage
		№5	5.00 mm	In case of wear or damage
		№6	5.05 mm	In case of wear or damage
	Length of spacer sleeve 27x45x44 mm		43.9-44.0 mm	-
	Thickness of the sealing ring		1.91-1.97 mm	1,86
	Sealing ring groove width		2.025-2.060 mm	2,080 mm
	Outer diameter of the coupling supply pipe		7.97-7.98 mm	7.95 mm
	Outer diameter of the coupling feed tube bushing		8,000-8,015 mm	8,030 mm
	Inner diameter of the contact area of the ATF guide sealing ring		29,000-29,021 mm	29.05 mm
Idle shaft intermediate gear	Contact area diameter of needle bearing	from the end cap side	32.003-32.013 mm	In case of wear or damage
Idle shaft intermediate gear	Thickness of cotter pins		1.39-1.42 mm	-
Reverse intermediate gear	Reverse intermediate gear shaft diameter at the contact area of the needle bearing		14.99-15.00 mm	In case of wear or damage
	Inner diameter		20.007-20.020 mm	In case of wear or damage
	Inner diameter of the reverse intermediate gear shaft on the gearbox housing		14,800-14,818 mm	-
	Inner diameter of reverse intermediate gear shaft bracket		14,800-14,824 mm	In case of wear or damage
ATF pump	ATF pump thrust clearance		0.03-0.05 mm	0.07 mm
	Clearance between gear and pump housing -caATF	pinion gear	0.210-0.265 mm	-
	Clearance between gear and pump housing -caATF	driven gear	0.070-0.125 mm	-
	ATF pump driven gear inner diameter		14,016-14,034 mm	In case of wear or damage
	ATF pump driven gear shaft outer diameter		13,980-13,990 mm	In case of wear or damage
Stator shaft	Inner diameter of the contact area of the needle bearing	from the torque converter side	27,000-27,021 mm	In case of wear or damage
	Inner diameter of the contact area of the needle bearing	from the ATF pump side	29,000-29,021 mm	-
	Inner diameter of the contact area of the sealing ring		29,000-29,021 mm	29.05 mm
Reverse shift fork	Fork finger thickness		5.90-6.00 mm	5.40 mm
Parking gear and latch			-	In case of wear or damage
Servo valve body	Inner diameter of the fork hole		14,000-14,010 mm	-
Servo valve body	Inner diameter of the valve hole of the shift fork shaft		37,000-37,039 mm	37,045 mm
Control valve body	Inner diameter of the contact area of the sealing ring		29,000-29,021 mm	29.05 mm

Automatic transmission valve springs

	Parameter	Standard or new
	Parameter	Wire diameter	Outer diameter	Length in unloaded state	Number of turns
Main valve body springs	Shift Valve Spring A	0.8 mm	5.6 mm	28.1 mm	15,9
	Shift Valve Spring B	0.8 mm	5.6 mm	28.1 mm	15,9
	Shift Valve Spring C	0.8 mm	5.6 mm	28.1 mm	15,9
	Pressure reducing valve spring	1.0 mm	9.6 mm	34.1 mm	10,2
	Lock-up control valve spring	0.65 mm	7.1 mm	23.1 mm	12,7
	Cooler check valve spring	0.9 mm	6.6 mm	26.5 mm	12,6
	Servo valve spring	0.7 mm	6.6 mm	35.7 mm	17,2
	Shift valve spring E	0.8 mm	5.6 mm	28.1 mm	15,9
Control valve body springs	Stator reactive spring	4.5 mm	35.4 mm	30.3 mm	1,92
	Spring A of the control valve	1.9 mm	14.7 mm	80.6 mm	16,1
	Spring B of the control valve	1.6 mm	9.2 mm	44.0 mm	12,5
	Torque converter check valve spring	1.2mm	8.6 mm	33.8 mm	12,2
	Shift Lock Valve Spring	1.0 mm	6.6 mm	35.5 mm	18,2
	3rd gear accumulator spring	2.5 mm	14.6 mm	29.9 mm	4,9
	Spring A of the 1st gear accumulator	2.4 mm	18.6 mm	49.0 mm	7,1
Servo valve body springs	Spring B of the 1st gear accumulator	2.3 mm	12.2 mm	31.5 mm	6,6
	SRV valve spring	0.7 mm	9.1 mm	32.3 mm	8,6
	Spring B of the 4th gear accumulator	2.3 mm	12.2 mm	31.5 mm	6,6
	Spring A of the 4th gear accumulator	2.4 mm	18.6 mm	49.0 mm	7,1
	Spring B of the 2nd gear accumulator	2.0 mm	10.6 mm	34.0 mm	8,0
	Spring A of the 2nd gear accumulator	2.2 mm	16.6 mm	48.2 mm	8,5
	3rd gear accumulator spring	2.5 mm	14.6 mm	29.9 mm	4,9

Differential, transfer case (automatic transmission)

	Parameter	Terms and Conditions	Standard or new	Limit
Automatic transmission differential cup	Inner diameter of the contact area of the drive gear shaft		18,000-18,025 mm	-
	Clearance between the cup and the shaft of the drive gear		0.013-0.054 mm	0.1 mm
	Inner diameter of the contact area of the drive shaft		28.015-28.045 mm	-
	Clearance between cup and drive shaft		0.035-0.086 mm	0.12 mm
	Inner diameter of the contact area of the intermediate shaft		28.015-28.045 mm	-
	Clearance between cup and intermediate shaft		0.065-0.111 mm	0.12 mm
	Starting torque (preload) of cup bearing	for a new bearing	2,7-3,9 Nm (28-40 kgf/cm)	Adjust
	Starting torque (preload) of cup bearing	for used bearing	2,5-3,6 Nm (25-37 kgf/cm)	Adjust
	Clearance in the engagement of the driven gear of the main transmission	(reference data)	0.087-0.146 mm	0.2 mm
Automatic transmission differential pinion	Clearance in engagement		0.05-0.15 mm	-
	Inner diameter		18,042-18,066 mm	-
	Clearance between pinion and shaft		0.055-0.095 mm	0.12 mm
Transfer case (4WD)	Transfer case shaft diameter at bearing contact area	on roller bearing	38,485-38,500 mm	38.43 mm
	Transfer case shaft diameter at bearing contact area	on tapered roller bearing	24.975-24.990 mm	24.92 mm
	Transfer case drive gear diameter	on tapered roller bearing	40.002-40.018 mm	38.95 mm
	Transfer case driven gear diameter at the contact area of the tapered roller bearing	from the driven gear side	35.002-35.018 mm	34.95 mm
		from the splined side of the shaft	26.975-26.988 mm	26.92 mm
	Transfer case gear engagement gap		0.06-0.16 mm	Adjust
	Total starting torque (preload)		2,16-3,57 Nm (22.0-36.4 kgf/cm)	Adjust

Rear differential

	Parameter	Terms and Conditions	Standard or new	Limit
Differential fluid	Filling capacity	when changing fluid	1.0 l
Differential fluid	Use genuine Honda DPSF fluid	during repairs	1.2 l

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This information has been verified: Mikhail Kopasov

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