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CR-V 1 (1995-2001, petrol) CR-V 2 (2002-2006, petrol)

Standard values and wear limits (clutch, manual transmission and differential) (Honda CR-V 2)

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  • Honda CR-V
  • 2 (2002-2006, petrol)
  • General information
  • Technical data
  • Standard values and wear limits (clutch, manual transmission and differential)
0
Contents: Clutch ⇊ Manual transmission and differential…⇊

Clutch




ParameterTerms and ConditionsStandard or newLimit
Clutch pedalDistance from pedal to floor200 mm
Pedal travel125-135 mm-
Free play6-17 mm-
Distance from the pressed pedal to the floormin. 112 mm-
FlywheelRunout on the surface of the clutch discmax 0.05 mmmax 0.15 mm
Clutch discRivet head height1.65-2.25 mm0.7 mm
Thickness8.7-9.3 mm6.0 mm
Pressure plateWarpingmax 0.03 mm0.15 mm
Height of diaphragm spring fingers measured using a special tool and feeler gaugemax 0.6 mm0.8 mm


Manual transmission and differential (MT)




ParameterTerms and ConditionsStandard or newLimit
Transmission fluidFilling capacity4WD when changing fluid1.9 l
4WD under repair2.3 l
2WD when changing fluid1.9L
2WD under repair2.1 l
Secondary shaftAxial play0.11-0.17 mmAdjust
Bushing surface diameter20.80-20.85 mm20.75 mm
Diameter of the spacer sleeve31,984-32,000 mm31.93 mm
Contact area diameter of ball bearing (from the clutch housing side)27,977-27,990 mm27.94 mm
Contact area diameter of needle bearing38,984-39,000 mm38.93 mm
Contact area diameter of ball bearing (from the gearbox housing side)27,987-28,000 mm27.94 mm
Beatingmax 0.02 mm0.05 mm
Secondary shaft 3rd, 4th and 5th gearsInner diameter44.009-44.025 mm44.08 mm
Axial play0.06-0.16 mm0.25 mm
Thickness23.92-23.97 mm23.80 mm
Intermediate shaftContact area diameter of needle bearing (from the clutch housing side)35,000-35,015 mm34.95 mm
Diameter of the contact area of the spacer sleeve39,937-39,950 mm39.88 mm
Contact area diameter of ball bearing (from the gearbox housing side)30.020-30.033 mm29.97 mm
Beatingmax 0.02 mm0.05 mm
The gap between the adjusting washer is 35 mm and the inner ring of the bearing0.04-0.10 mmAdjust
1st gear intermediate shaftInner diameter52,010-52,029 mm52.08 mm
Axial play0.06-0.16 mm0.25 mm
Thickness22.92-22.97 mm22.87 mm
2nd gear intermediate shaft gearInner diameter52,010-52,029 mm52.08 mm
Axial play0.06-0.16 mm0.25 mm
Thickness27.92-27.97 mm27.87 mm
Spacer sleeve of 1st gear gear of intermediate shaftInner diameter39.95-39.96 mm39.97 mm
Outer diameter46,989-47,000 mm46.94 mm
Length23.03-23.08 mm-
Spacer sleeve of 2nd gear gear of intermediate shaftInner diameter39.95-39.96 mm39.97 mm
Outer diameter46,989-47,000 mm46.94 mm
Length28.03-28.08 mm
Spacer sleeve for 4th and 5th gears of secondary shaftInner diameter32.00-32.01 mm32.02 mm
Outer diameter38,989-39,000 mm38.94 mm
length A51.95-52.05 mm-
IN24.03-24.08 mm-
MBS spacer sleeveInner diameter28.00-28.01 mm28.02 mm
Length23.95-24.05 mm-
Reverse intermediate gearInner diameter20.016-20.043 mm20.90 mm
Clearance between pinion and reverse gear pinion shaft0.036-0.084 mm0.16 mm
Synchronizer ringClearance between ring and gearthe ring is pressed against the gear0.70-1.49 mm0.4 mm
Double cone synchronizerClearance between the outer synchronizer ring and the synchronizer conethe ring is pressed against the gear0.70-1.19 mm0.3 mm
Clearance between synchronizer cone and gearthe ring is pressed against the gear0.50-1.04 mm0.3 mm
Clearance between the outer ring of the synchronizer and the cone of the gearthe ring is pressed against the gear0.95-1.68 mm0.6 mm
Triple cone synchronizerClearance between the outer synchronizer ring and the synchronizer conethe ring is pressed against the gear0.70-1.19 mm0.3 mm
Clearance between synchronizer cone and gearthe ring is pressed against the gear0.50-1.04 mm0.3 mm
Clearance between the outer ring of the synchronizer and the cone of the gearthe ring is pressed against the gear0.95-1.68 mm0.6 mm
Gear shift forkThickness of a finger7.4-7.6 mm-
Gap between the fork and the synchronizer sleeve0.35-0.65 mm1.0 mm
Reverse shift forkThickness of a finger13.4-13.7 mm
Clearance between fork and reverse intermediate gear0.20-0.59 mm1.2 mm
Shift rod leashInner diameter13,973-14,000 mm-
Shift fork diameter at contact area16.9-17.0 mm-
Clearance between the shift rod and the gear shift lever0.2-0.5 mm0.60 mm
Gear selector leverFinger width14.85-14.95 mm-
Gear shift leverClearance between axle and gear selector lever0.05-0.25 mm0.50 mm
Groove width (towards the gear selector lever)15.00-15.10 mm-
Clearance between the axle and the shift rod linkage0.013-0.07 mm0.1 mm
Differential cup manual transmissionInner diameter of the contact area of the drive gear shaft18,010-18,028 mm-
Clearance between the cup and the shaft of the drive gear0.027-0.057 mm0.1 mm
Inner diameter of the contact area of the drive shaft28.025-28.045 mm-
Leading gear of the differential of the manual transmissionGap0.05-0.15 mm-
Inner diameter18,042-18,066 mm-
Clearance between pinion and shaft0.059-0.095 mm0.15mm
Adjusting washer 80 mmThe gap between the adjusting washer 80 mm and the outer ring of the bearing in the gearbox housing0-0.10 mmAdjust
Transfer caseContact area diameter of tapered roller bearing (from the transfer case shaft side)24.975-24.990 mm24.92 mm
Contact area diameter of tapered roller bearing (from the pinion side)40.002-40.018 mm38.95 mm
Contact area diameter of tapered roller bearing (from the driven gear side)35.002-35.018 mm34.95 mm
Contact area diameter of tapered roller bearing (from the spline side)26.975-26.988 mm26.92 mm
Transfer case gear clearance0.06-0.16 mmAdjust
Total starting torque2,24-3,71 N·m (22.0-36.4 kgf/cm)Adjust


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This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This information has been verified: Mikhail Kopasov
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CR-V 2: Technical data
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Standard values and wear limits (lubrication, cooling, fuel and emission…
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CR-V 2 (2002-2006, petrol) 
  • General information
  • User manual
  • Technical data
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
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  • Exhaust system
  • Fuel system
  • Engine management
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Rear differential
  • Drive shafts
  • Chassis and running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
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  • Exterior (external elements)
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CR-V 1 (1995-2001, petrol) 
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  • Maintenance
  • Tips for car owner
  • Power unit
  • Engine repair
  • Engine overhaul
  • Cooling and lubrication system
  • Engine electrical equipment
  • Control system
  • Fuel system
  • Transmission
  • Clutch and drive shafts
  • Car gearbox
  • Chassis and running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Body service
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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