Clutch
| Parameter | Terms and Conditions | Standard or new | Limit | |
| Clutch pedal | Distance from pedal to floor | 200 mm | ||
| Pedal travel | 125-135 mm | - | ||
| Free play | 6-17 mm | - | ||
| Distance from the pressed pedal to the floor | min. 112 mm | - | ||
| Flywheel | Runout on the surface of the clutch disc | max 0.05 mm | max 0.15 mm | |
| Clutch disc | Rivet head height | 1.65-2.25 mm | 0.7 mm | |
| Thickness | 8.7-9.3 mm | 6.0 mm | ||
| Pressure plate | Warping | max 0.03 mm | 0.15 mm | |
| Height of diaphragm spring fingers measured using a special tool and feeler gauge | max 0.6 mm | 0.8 mm |
Manual transmission and differential (MT)
| Parameter | Terms and Conditions | Standard or new | Limit | |
| Transmission fluid | Filling capacity | 4WD when changing fluid | 1.9 l | |
| 4WD under repair | 2.3 l | |||
| 2WD when changing fluid | 1.9L | |||
| 2WD under repair | 2.1 l | |||
| Secondary shaft | Axial play | 0.11-0.17 mm | Adjust | |
| Bushing surface diameter | 20.80-20.85 mm | 20.75 mm | ||
| Diameter of the spacer sleeve | 31,984-32,000 mm | 31.93 mm | ||
| Contact area diameter of ball bearing (from the clutch housing side) | 27,977-27,990 mm | 27.94 mm | ||
| Contact area diameter of needle bearing | 38,984-39,000 mm | 38.93 mm | ||
| Contact area diameter of ball bearing (from the gearbox housing side) | 27,987-28,000 mm | 27.94 mm | ||
| Beating | max 0.02 mm | 0.05 mm | ||
| Secondary shaft 3rd, 4th and 5th gears | Inner diameter | 44.009-44.025 mm | 44.08 mm | |
| Axial play | 0.06-0.16 mm | 0.25 mm | ||
| Thickness | 23.92-23.97 mm | 23.80 mm | ||
| Intermediate shaft | Contact area diameter of needle bearing (from the clutch housing side) | 35,000-35,015 mm | 34.95 mm | |
| Diameter of the contact area of the spacer sleeve | 39,937-39,950 mm | 39.88 mm | ||
| Contact area diameter of ball bearing (from the gearbox housing side) | 30.020-30.033 mm | 29.97 mm | ||
| Beating | max 0.02 mm | 0.05 mm | ||
| The gap between the adjusting washer is 35 mm and the inner ring of the bearing | 0.04-0.10 mm | Adjust | ||
| 1st gear intermediate shaft | Inner diameter | 52,010-52,029 mm | 52.08 mm | |
| Axial play | 0.06-0.16 mm | 0.25 mm | ||
| Thickness | 22.92-22.97 mm | 22.87 mm | ||
| 2nd gear intermediate shaft gear | Inner diameter | 52,010-52,029 mm | 52.08 mm | |
| Axial play | 0.06-0.16 mm | 0.25 mm | ||
| Thickness | 27.92-27.97 mm | 27.87 mm | ||
| Spacer sleeve of 1st gear gear of intermediate shaft | Inner diameter | 39.95-39.96 mm | 39.97 mm | |
| Outer diameter | 46,989-47,000 mm | 46.94 mm | ||
| Length | 23.03-23.08 mm | - | ||
| Spacer sleeve of 2nd gear gear of intermediate shaft | Inner diameter | 39.95-39.96 mm | 39.97 mm | |
| Outer diameter | 46,989-47,000 mm | 46.94 mm | ||
| Length | 28.03-28.08 mm | |||
| Spacer sleeve for 4th and 5th gears of secondary shaft | Inner diameter | 32.00-32.01 mm | 32.02 mm | |
| Outer diameter | 38,989-39,000 mm | 38.94 mm | ||
| length | A | 51.95-52.05 mm | - | |
| IN | 24.03-24.08 mm | - | ||
| MBS spacer sleeve | Inner diameter | 28.00-28.01 mm | 28.02 mm | |
| Length | 23.95-24.05 mm | - | ||
| Reverse intermediate gear | Inner diameter | 20.016-20.043 mm | 20.90 mm | |
| Clearance between pinion and reverse gear pinion shaft | 0.036-0.084 mm | 0.16 mm | ||
| Synchronizer ring | Clearance between ring and gear | the ring is pressed against the gear | 0.70-1.49 mm | 0.4 mm |
| Double cone synchronizer | Clearance between the outer synchronizer ring and the synchronizer cone | the ring is pressed against the gear | 0.70-1.19 mm | 0.3 mm |
| Clearance between synchronizer cone and gear | the ring is pressed against the gear | 0.50-1.04 mm | 0.3 mm | |
| Clearance between the outer ring of the synchronizer and the cone of the gear | the ring is pressed against the gear | 0.95-1.68 mm | 0.6 mm | |
| Triple cone synchronizer | Clearance between the outer synchronizer ring and the synchronizer cone | the ring is pressed against the gear | 0.70-1.19 mm | 0.3 mm |
| Clearance between synchronizer cone and gear | the ring is pressed against the gear | 0.50-1.04 mm | 0.3 mm | |
| Clearance between the outer ring of the synchronizer and the cone of the gear | the ring is pressed against the gear | 0.95-1.68 mm | 0.6 mm | |
| Gear shift fork | Thickness of a finger | 7.4-7.6 mm | - | |
| Gap between the fork and the synchronizer sleeve | 0.35-0.65 mm | 1.0 mm | ||
| Reverse shift fork | Thickness of a finger | 13.4-13.7 mm | ||
| Clearance between fork and reverse intermediate gear | 0.20-0.59 mm | 1.2 mm | ||
| Shift rod leash | Inner diameter | 13,973-14,000 mm | - | |
| Shift fork diameter at contact area | 16.9-17.0 mm | - | ||
| Clearance between the shift rod and the gear shift lever | 0.2-0.5 mm | 0.60 mm | ||
| Gear selector lever | Finger width | 14.85-14.95 mm | - | |
| Gear shift lever | Clearance between axle and gear selector lever | 0.05-0.25 mm | 0.50 mm | |
| Groove width (towards the gear selector lever) | 15.00-15.10 mm | - | ||
| Clearance between the axle and the shift rod linkage | 0.013-0.07 mm | 0.1 mm | ||
| Differential cup manual transmission | Inner diameter of the contact area of the drive gear shaft | 18,010-18,028 mm | - | |
| Clearance between the cup and the shaft of the drive gear | 0.027-0.057 mm | 0.1 mm | ||
| Inner diameter of the contact area of the drive shaft | 28.025-28.045 mm | - | ||
| Leading gear of the differential of the manual transmission | Gap | 0.05-0.15 mm | - | |
| Inner diameter | 18,042-18,066 mm | - | ||
| Clearance between pinion and shaft | 0.059-0.095 mm | 0.15mm | ||
| Adjusting washer 80 mm | The gap between the adjusting washer 80 mm and the outer ring of the bearing in the gearbox housing | 0-0.10 mm | Adjust | |
| Transfer case | Contact area diameter of tapered roller bearing (from the transfer case shaft side) | 24.975-24.990 mm | 24.92 mm | |
| Contact area diameter of tapered roller bearing (from the pinion side) | 40.002-40.018 mm | 38.95 mm | ||
| Contact area diameter of tapered roller bearing (from the driven gear side) | 35.002-35.018 mm | 34.95 mm | ||
| Contact area diameter of tapered roller bearing (from the spline side) | 26.975-26.988 mm | 26.92 mm | ||
| Transfer case gear clearance | 0.06-0.16 mm | Adjust | ||
| Total starting torque | 2,24-3,71 N·m (22.0-36.4 kgf/cm) | Adjust |
(Publication reprinted from the website www.hondabook.ru)
