Gear Lever — Prelude 1988-91 1. Set the parking brake, block the wheels and place the lever in neutral. 2. Remove the console. 3. Inspect the selection cable for adjustment. The groove on the arm mounting bracket must align with the marker on the...
The switch of a lantern of a backing — removal and installation The reversing light switch is mounted on the outside of the gearbox housing. You need to remove it in the following way. Place the lever in neutral. Raise and support the vehicle securely. Disconnect electrical...
Half shafts — removal and installation 1. Remove the outer cap from the front wheel and then the center cap. 2. Remove the 4mm cotter pin and loosen, but do not completely unscrew, the spindle nut. Loosen the fixing nuts. 3. Raise and jack up securely in...
Joint of equal angular speeds (CV joint) 1. Remove the axle shaft. 2. Only the inner hinge can be disassembled. If the outer hinge or casing fails, then to gain access to them, it is necessary to disassemble the inner hinge. 3. Remove the large retaining ring...
Transmission — Accord 1984-89, Prelude 1984-87 Before disassembly, all wires and hoses must be marked. This will greatly facilitate the assembly process. 1. Disconnect the ground wire from the battery and transmission housing. Unlock the steering column. Set the...
Transmission — Prelude 1988-91 1. Disconnect the ground wire from the battery and transmission case. Unlock the steering column. Set the lever to neutral. 2. Disconnect the following wires: A. Reversing light switch wires. b. Black/white wire for...
Transmission — Accord 1990-91 1. Disconnect the wires from the battery and remove the battery. 2. Raise and support the vehicle securely. 3. Disconnect the air intake hose and remove the battery tray. 4. Disconnect the starter wiring and remove it....
Gearbox overhaul — general information WARNING: For this procedure, you must use special types of tools, or similar. Before disassembly Cleanliness is essential when repairing this manual transmission. Before opening the assembly, the outside of the entire...
Transmission Disassembly — Accord 1984-89, Prelude 1984-87 1. End cap 2. Gasket 3. Locknut 4. Spring washer 5. Synchronizer sleeve 5th gear 6. 5th shift fork 7. Cylindrical pin (finger) 8. Synchronizer hub 5th gear 9. Synchronizer spring 10. Synchronizer ring 5th gear 11. Gear...
Output shaft clearance check — Accord 1984-89, Prelude 1984-87 Before dismantling the output shaft, the following measurements should be made. If any dimensions are out of tolerance, then the output shaft should be disassembled and the necessary thrust washers should be replaced....
Output shaft disassembly — Accord 1984-89, Prelude 1984-87 1. Remove the 5th gear. 2. Remove the ball bearing, 4th gear and bushing. 3. Remove the 3rd gear, needle bearing and bushing. 4. Remove the 2nd gear. 5. Remove the parts of the synchronizer; ring, spring, bushing, hub,...
Output Shaft Inspection — Accord 1984-89, Prelude 1984-87 1. Inspect the needle bearing for wear and damage. 2. Check the clearance between each shift fork and its corresponding synchronizer sleeve. The tolerance is 0.35-1.00 mm. If the clearance exceeds the tolerance, then...
Output Shaft Assembly — Accord 1984-89, Prelude 1984-87 Clean all parts thoroughly with detergent and dry with compressed air. Lubricate all parts with oil before assembly. CAUTION: Each synchronizer sleeve has 3 sets of extended teeth spaced 120°apart. During assembly, they...
Input Shaft Clearance Check — Accord 1984-89, Prelude 1984-87 Before dismantling the input shaft, the following measurements should be made. If any dimensions are out of tolerance, then the input shaft should be disassembled and the necessary thrust washers replaced. If all...
Dismantling the input shaft — Accord 1984-89, Prelude 1984-87 1. Remove the following parts of the synchronizer in turn: coupling, hub, spring ring, blocking ring. 2. Remove the 5th gear. 3. Remove the needle bearing, cuff gasket and needle bearing of the input shaft. 4. Remove...
Inspection of the input shaft — Accord 1984-89, Prelude 1984-87 1. Inspect needle bearings for wear and damage. 2. Inspect the inner surface of the synchronizer blocking rings for wear. 3. Insert each of the hubs into the appropriate coupling and check the play. If necessary,...
Shift Lever Holder — Accord 1984-89, Prelude 1984-87 Disassembly 1. Remove the roll pin from the end of the shaft. 2. Remove bushing. 3. Remove washer. 4. Remove the gasket. 5. Remove the spring. 6. Remove the select lever. Inspection 1. Inspect the spring, gasket and...
Transmission assembly — Accord 1984-89, Prelude 1984-87 1. Install the input shaft bearing in the clutch housing, if removed. Install a new oil seal. 2. Install the input and output shaft bearings on the gearbox housing. 3. Install the shift rod so that the fixing holes look...
Transmission Disassembly — Accord 1990-91, Prelude 1988-91 1. shift lever arm 2. Spring washer 3. Bolt shift lever arm 4. Retainer 5. Saloon tube 6. Tube clamp 7. Breather clip 8. Lever selection 9. Oil seal 10. Shift lever arm cover 11 Thrust washer 12. Oil guide plate 13....
Shift Fork Shafts — Accord 1990-91, Prelude 1988-91 Disassembly 1. Remove the roll pins from the 5th/Reverse switch and from the other shift fork shaft. 2. Remove the 1/2 shift fork and the shift fork shaft from the 5th shift fork. 3. Remove the 5th/Reverse shifter, 3/4...
Shift lever arm cover and select lever assembly Disassembly 1. Remove the select lever arm from the select lever. 2. Note the location of the 2 springs and remove the selection lever from the cover. 3. Remove the springs and selector lever return pin. 4. Remove the...
Input Shaft Clearance Check — Accord 1990-91, Prelude 1988-91 Before dismantling the input shaft, the following measurements should be made. If any dimensions are out of tolerance, then the input shaft should be disassembled and the non-compliant parts replaced. If all dimensions...
Dismantling the input shaft — Accord 1990-91, Prelude 1988-91 1. Remove the ball bearing from the end of the input shaft. 2. Remove the parts of the 5th gear synchronizer: hub, bushing, spring ring, blocking ring. 3. Remove the 5th gear. 4. Remove the first needle bearing, lip...
Inspection of the input shaft — Accord 1990-91, Prelude 1988-91 1. Inspect needle bearings for wear and damage. 2. Inspect the inner surface of the synchronizer blocking rings for wear. 3. Insert each hub into its original coupling and check for play. If replacement is required,...
Input Shaft Assembly — Accord 1990-91, Prelude 1988-91 If it is necessary to replace the standardized input shaft seals located above the oil guide plate in the gearbox housing, this must be done before the input shaft is assembled. 1. Install the needle bearing and 3rd...
Input Shaft Gasket Selection — Accord 1990-91, Prelude 1988-91 1. Remove the thrust washer (gaskets) and oil guide plate from the gearbox housing, if not already removed. 2. Install the 3/4 shift synchro hub, lip seal, 5th synchro hub and ball bearing onto the input shaft. Make...
Input shaft end play check — Accord 1990-91, Prelude 1988-91 1. Install the selected gasket into the gearbox housing (gaskets). 2. Install the spring washer on the input shaft with the concave side toward the first gear. 3. Install the input shaft in the clutch housing. 4. Clean...
Output shaft clearance check — Accord 1990-91, Prelude 1988-91 Before dismantling the output shaft, the following measurements should be made. If any dimensions are out of tolerance, then the entire assembly should be disassembled and non-compliant parts replaced. If all dimensions...
Dismantling the output shaft — Accord 1990-91, Prelude 1988-91 1. Loosen the lock nut and remove the lock washer. 2. Remove the ball bearing. 3. Remove the first needle bearing, the 5th, 4th, 3rd, and 2nd gears, and the 2nd needle bearing. 4. Remove the first friction damper and...
Output Shaft Inspection — Accord 1990-91, Prelude 1988-91 1. Inspect needle bearings for wear and damage. 2. Inspect the inner surface of the synchronizer blocking rings for wear. 3. Insert the hub into the appropriate coupling and check the play. If replacement is required,...
Output Shaft Assembly — Accord 1990-91, Prelude 1988-91 1. Install the matched thrust washer, needle bearing and 1st gear. 2. Install the friction damper. 3. Install the synchronizer parts: the first blocking ring, the first circlip, the reverse gear, the second circlip and...
Transmission Assembly — Accord 1990-91, Prelude 1988-91 1. Install the differential assembly into the clutch housing. 2. Install the input and output shaft bearings in the clutch housing. 3. Install the spring washer on the end of the input shaft and install the input shaft,...
Tightening torques for threaded connections Mechanical box Component Torque Prelude Reverse switch 25 Nm Box mounting bolts 65 Nm Box fixing bracket 3 bolts 39 Nm Horizontal bolt 75 Nm Attaching the box to the rear engine mount bracket 75 Nm Engine stiffener 39...