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Accord Civic Fit / Jazz CR-V HR-V Others Articles
CR-V 1 (1995-2001, petrol) CR-V 2 (2002-2006, petrol)

Checking clearances on the intermediate shaft assembly (Honda CR-V 2)

  • Main
  • Honda CR-V
  • 2 (2002-2006, petrol)
  • Transmission
  • Manual gearbox
  • Checking clearances on the intermediate shaft assembly
0
1. Measure the clearance between the 1st gear pinion (A) and the spacer sleeve (B) using a feeler gauge (C). If the clearance exceeds the specified limit, proceed to step 1. 2.

1. Measure the clearance between the 1st gear…


Standard0.06-0.16 mm
Limit0.25 mm

2. Measure the thickness of the spacer sleeve.

2. Measure the thickness of the spacer sleeve.

  • If the thickness differs from the norm, replace the spacer sleeve with a new one.
  • If the thickness is within the normal range, proceed to step. 3.

Standard: 23.03-23.08 mm

3. Measure the thickness of the 1st gear.

3. Measure the thickness of the 1st gear.

  • If the thickness of the 1st gear is less than the specified limit, replace the 1st gear with a new one.
  • If the thickness of the 1st gear is within the specified limit, replace the 1st/2nd gear synchronizer hub with a new one.

Standard22.82-22.97 mm
Limit22.87 mm



4. Measure the clearance between the 2nd (A) and 3rd (B) gears using a feeler gauge (C). If the clearance exceeds the specified limit, proceed to step 1. 5.

4. Measure the clearance between the 2nd (A) and…


Standard0.06-0.16 mm
Limit0.25 mm

5. Measure the thickness of the spacer sleeve.

5. Measure the thickness of the spacer sleeve.

  • If the thickness differs from the norm, replace the spacer sleeve with a new one.
  • If the thickness is within the normal range, proceed to step. 6.

Standard: 23.03-23.08 mm

6. Measure the thickness of the 2nd gear.

6. Measure the thickness of the 2nd gear.

  • If the thickness of the 2nd gear is less than the specified limit, replace the 2nd gear with a new one.
  • If the thickness of the 2nd gear is within the specified limit, replace the 1st/2nd gear synchronizer hub with a new one.

Standard27.92-27.97 mm
Limit27.87 mm


(Original published on this resource «hondabook.ru»)
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This information has been verified: Mikhail Kopasov
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CR-V 2: Manual gearbox
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Secondary shaft assembly
Disassembling and checking the secondary shaft
Checking clearances on the secondary shaft assembly
Disassembly/assembly of gear shift forks
Checking the clearances in the gear shift forks
Disassembling the intermediate shaft
Checking the intermediate shaft
Assembling the intermediate shaft
Checking and disassembling the synchronizer cage and hub
Checking the synchronizer ring and gear
See also other articles from Honda manuals:
Checking Secondary Shaft Clearances — 1984-89 Accord, 1984-87 Prelude Honda Accord 3 (1985-1989)
Valve Drive Clearances — Checking and Adjusting Honda Civic 3 and 4 (1983-1991)
Checking the VTEC (LISA) rocker shaft Honda Fit 1 (2001-2008)
Intermediate shaft — checking clearances Honda HR-V 1 (1998-2006, petrol)
Checking the balance shaft belt Honda Avancier 1 (1999-2003, petrol)
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