Note:
- Due to the large amount of work involved in replacing one damaged cover, it is advisable to replace both covers at once.
- These instructions apply to the inner joint. The same procedure applies to the outer joint.
1. Remove the retaining ring (A) from the inner joint.
2. Remove the clips from the covers. Do not damage the cover and dynamic shock absorber.
- If the boot clamps are of the welded type (A), cut the clamp (B).
- If the boot clamps are of the two-turn type (C), bend the clamp bend (D) and press it into the bracket (E).
- If the boot clamps are of the low profile type (F), clamp the boot clamp with pliers (G) (available for sale).
3. Place marks (A) on each roller (B) and the inner joint (C) to indicate the position of the rollers and grooves in the inner joint. Then remove the inner hinge and place it on a napkin (D). Be careful not to drop the rollers when separating them from the inner hinge.
4. Place marks (A) on the rollers (B) and crosspiece (C) to indicate the position of the rollers on the crosspiece, then remove the rollers.
5. Remove the ring clamp (D).
6. Place a mark on the crosspiece (C) and drive shaft (E) to indicate the position of the crosspiece on the shaft.
7. Remove the crosspiece (C).
8. To avoid damaging the inner boot, wrap the drive shaft splines with vinyl tape (A).
9. Remove the inner cover. Do not damage the case.
10. Remove the vinyl tape.