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CR-V 1 (1995-2001, petrol) CR-V 2 (2002-2006, petrol)

Replacing the fuel pump/fuel level gauge sensor (Honda CR-V 2)

  • Main
  • Honda CR-V
  • 2 (2002-2006, petrol)
  • Power unit
  • Fuel system
  • Replacing the fuel pump/fuel level gauge sensor
0
Contents: Except for KZ model: ⇊ Model KZ ⇊

Except for KZ model:



1. Relieve fuel pressure.

2. Remove the fuel tank filler cap.

3. Fold the rear seats forward and roll up the carpet until the viewing panel is accessible.

4. Remove the inspection panel (A) in the floor.

4. Remove the inspection panel (A) in the floor.


*: The picture shows models KG, KS, KE, KR.

5. Disconnect the 5-pin connector (B) from the fuel pump.

6. Disconnect the quick release fitting (C) from the fuel tank sensor.

7. Using the special tool, loosen the lock nut (A) of the fuel tank sensor.

7. Using the special tool, loosen the lock nut…


*: The picture shows models KG, KS, KE, KR.

8. Loosen the lock nut (A) and remove the fuel pump assembly (picture in the middle column at the top).

9. Remove the strainer housing (B), fuel gauge sensor (C), housing (D), disconnect the wiring harness (E) and the fuel pressure regulator (F).



10. When connecting the fuel filter assembly, make sure that the connection is secure and that the suction filter (G) is firmly fixed to the fuel pump (H).

10. When connecting the fuel filter assembly,…


11. Install the fuel pump in the reverse order of removal, installing a new gasket (I) in the base and new O-rings (J), then check the following:
  • When connecting the wiring harness, make sure the connection is secure and that the connector (K) is firmly seated.
  • When installing the fuel gauge sensor, make sure the connection is secure and that the connector is firmly seated. Do not bend or twist it excessively.
  • When installing the fuel pump assembly, align the marks (L) on the fuel tank (M) and the fuel pump assembly (N).

Model KZ



1. Relieve fuel pressure.

2. Remove the fuel tank filler cap.

3. Fold the rear seats forward and roll up the carpet until the viewing panel is accessible.

4. Remove the inspection panel (A) in the floor.

4. Remove the inspection panel (A) in the floor.


5. Disconnect the 5-pin connector (B) from the fuel pump.



6. Disconnect the quick release fitting (C) from the fuel tank sensor.

7. Remove the fuel tank sensor (A).

7. Remove the fuel tank sensor (A).


8. Remove the mesh filter housing (A), fuel level indicator sensor (B), disconnect the wiring harness (C).

8. Remove the mesh filter housing (A), fuel level…


9. When connecting the fuel tank sensor, make sure that the connection is secure and that the suction filter (D) is firmly fixed to the fuel pump (E).

10. Install the sensor in the reverse order of removal, placing a new gasket (F) in the base and new O-rings (G), then check the following:
  • When connecting the wiring harness, make sure the connection is secure and that the connector (H) is firmly seated.
  • When installing the fuel gauge sensor, make sure the connection is secure and that the connector is firmly seated. Do not bend or twist it excessively.


[The article was copied from the website «hondabook.ru»]
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This information has been verified: Mikhail Kopasov
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CR-V 2: Fuel system
Next ▶

Replacing the fuel filter
Replacing the fuel pressure regulator
Connecting fuel pipes and quick-release fittings
Disconnecting fuel pipes and quick-release fittings
Precautions when handling fuel pipes/quick couplings
Replacing the fuel tank
Testing the fuel gauge sensor
Testing the Low Fuel Warning Light
Air supply system — location of components
Troubleshooting the IMRC System
See also other articles from Honda manuals:
Low fuel level sensor Honda Accord 3 (1985-1989)
Replacing the water level sensor in the fuel filter (N22A) Honda Civic 8 (2005-2011)
Fuel level sensor Honda Fit 1 (2001-2008)
Fuel Level Gauge Sensor — Testing Honda HR-V 1 (1998-2006, petrol)
Checking the fuel level sensor/sender unit Honda Avancier 1 (1999-2003, petrol)
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