Note:
- When replacing the primary, secondary piston or master cylinder body, check and adjust the pressure rod clearance before installing the master cylinder (see below).
- Clean all components in brake fluid and air dry; blow out all channels with compressed air.
- Before assembling, make sure that the components are free of dust and other foreign particles.
- Replace parts with new ones if indicated in the instructions.
- Do not mix different brands of brake fluid as they may not be compatible.
- Do not reuse drained brake fluid. Use only clean Genuine Honda brake fluid or equivalent DOT3 or DOT4 brake fluid.
- Apply clean brake fluid to the piston cups, grease fitting and master cylinder walls.
- Use the recommended grades of grease included with the master cylinder seal kit.
1. Install the reservoir seal into the groove in the reservoir cap.
2. Install new rubber bushings, strainer and lid to reservoir.
3. Install the reservoir on the master cylinder.
1. TANK LID
2. TANK SEAL
3. STRAINER
4. 3 Nm (0.3 kgf/m)
5. TANK
6. MASTER CYLINDER
7. RUBBER BUSHINGS. Replace
8. SECONDARY PISTON SEAL
9. RING CLAMP. Replace
10. ROD SEAL. Replace
11. SECONDARY PISTON. Replace
12. PRIMARY PISTON. Replace
4. Apply clean brake fluid to the cups of the new primary piston, then insert the primary piston into the master cylinder.
5. Apply the recommended rubber lubricant included in the master cylinder seal kit to the cup of the new secondary piston.
6. Apply clean brake fluid to the cup of the new secondary piston, then insert the secondary piston into the master cylinder.
7. Install a new o-ring by pushing the secondary piston in.
8. Apply the recommended seal lubricant included in the master cylinder seal kit to the new rod seal and install it to the contact surface of the brake booster.
9. Adjust push rod gap (see below).
10. Install the master cylinder (see above).