Even when the engine is cold, some vacuum is applied to the diaphragm and excess vacuum is released. During engine cranking, all vacuum is released by the starter solenoid valve, which is activated when the starter motor is running. This valve should only operate when the ignition key is in the START position. A malfunction of this device can cause a difficult cold engine start. The blue/red wire on the main connector of the solenoid control unit, located on the firewall, goes to this starter vacuum release valve.
Checking functionality
1. When the engine is cold, disconnect the hose from the diaphragm valve and connect a hand pump. After locking the ignition system so that the engine cannot start, turn the ignition key to the START position. There should be no vacuum on the diaphragm, since the solenoid valve should be on.
2. Disconnect the hose from the exhaust manifold and pump the diaphragm to vacuum through this hose. The vacuum should stabilize in the range of 102-203 mm Hg, at which the diaphragm should pull the throttle lever.
