1. rear stiffener; 2. 10x1.25 mm, 44 nm (4.5 kgf/m); 3. 8x1.25 mm, 24 nm (2.4 kgf/m); 4. rear stiffener; 5. 8x1.25 mm, 24 nm (2.4 kgf/m); 6. 10x1.25 mm, 44 nm (4.5 kgf/m); 7. power steering pump bracket; 8. 10x1.25 mm, 44 nm (4.5 kgf/m); 9. generator bracket; 10. 10x1.25 mm, 44 nm (4.5 kgf/m); 11. 10x1.25 mm, 44 nm (4.5 kgf/m); 12. Engine side support bracket; 13. 10x1.25 mm, 54 nm (5.5 kgf/m); 14. Air conditioning compressor bracket; 15. 8x1.25 mm, 24 nm (2.4 kgf/m); 16. 10x1.25 mm, 44 nm (4.5 kgf/m); 17. Front stiffener; 18. 10x1.25 mm, 44 nm (4.5 kgf/m); 19. 8x1.25 mm, 24 nm (2.4 kgf/m); 20. Front stiffener; 21. 8x1.25 mm, 24 nm (2.4 kgf/m); 22. 10x1.25 mm, 44 nm (4.5 kgf/m); 23. Stiffener. Tighten the bolts on the stiffener in the order indicated by the numbers in the figure (24-27).; 24. 8x1.25 mm, 24 nm (2.4 kgf/m); 25. 8x1.25 mm, 24 nm (2.4 kgf/m); 26. 10x1.25 mm, 44 nm (4.5 kgf/m); 27. 10x1.25 mm, 44 nm (4.5 kgf/m)
Engine installation is the reverse of removal. Install the mount bolts/nuts in the sequence shown. Failure to follow this procedure may result in excessive noise and vibration and reduce bushing life.
1. Roll the engine under the vehicle. Attach a chain winch to the engine, then lift the engine until it is in the desired position in the vehicle.
2. Tighten the engine side mount mounting nuts, then loosen the mounting bolt.
3. Tighten the transmission mount bracket mounting bolts/nuts, then loosen the mounting bolt.
4. Install the shift cable bracket to the rear mount bracket (CVT) (Figure on adjacent page top left).
5. Install the rear beam.
6 Tighten the side engine mount mounting bolt (figure in the middle column, top). Tighten the transmission mount bracket mounting bolt (figure in the middle column, bottom).
7. Tighten the left front support bracket mounting bolts (figure in the right column above).
8. Tighten the right front support mounting bolts (figure in the right column below).
9. Perform adjustment and make sure the following:
- Make sure the snap rings on the ends of the drive and intermediate shafts are in place.
- Adjust the throttle cable.
- Fill the engine with engine oil.
- Fill the transmission with ATF fluid.
- Fill the radiator with engine coolant and bleed the cooling system.
- Sand the battery terminals and cable ends, assemble them, then apply grease to prevent corrosion.
- Check for fuel leaks. After assembling the fuel line sections, turn the ignition switch to the ON (II) position (do not turn on the starter) so that the fuel pump operates for approximately two seconds and pressure is created in the fuel line. Repeat this operation two or three times and check for fuel leaks at any point in the fuel line.
- Check the wheel alignment angles.
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