- The power steering components are made of aluminum. Do not damage them during assembly.
- Clean disassembled parts with solvent and dry with compressed air. Do not wash rubber parts in solvent.
- Always replace O-rings and rubber seals with new ones before assembly.
- Apply recommended power steering fluid to parts as specified in assembly procedures.
- Prevent dust, dirt and other foreign materials from entering the power steering system.
- If parts marked with an asterisk (*) are worn or damaged, replace the pump assembly.
1. ROLLER 5mm
2. PUMP COVER
3. BOLTS WITH SHELL, 20 Nm (2.0 kgf/m)
4. 4.5mm ROLLER
5. PUMP COVER SEAL. Replace
6. OUTER SIDE PLATE
7. PUMP CAM RING
8. PUMP BLADES (10 blades)
9. PUMP IMPELLER
10. SIDE PLATE
11. O-RING 13 x 1.9 mm. Replace
12. RETAINING RING
13. PUMP SEAL. Replace
14. SPACER BUSHING OF THE OIL SEAL
15. PUMP DRIVE SHAFT
16. BALL BEARING
17. RING CLAMP 40mm
18. PULLEY
19. PULLEY NUT, 64 Nm (6.5 kgf/m)
20. O-RING SEAL 16.7x1.8 mm. Replace
21. FLOW CONTROL VALVE CAP, 49 Nm (5.0 kgf/m)
22. SPRING
23. FLOW CONTROL VALVE
24. BOLTS WITH SHELL, 11 Nm (1.1 kgf/m)
25. SUPPLY PIPE
26. O-RING SEAL 15.2x2.4 mm
27. O-RING SEAL 51x2.4 mm
28. PUMP HOUSING
29. INTERMEDIATE VALVE
1. Drain the liquid from the pump.
2. Secure the power steering pump in a vice with soft jaws, secure the pulley with an extension, unscrew the pulley nut and remove the pulley. Do not damage the pump body with the vice jaws.
3. Loosen the flow control valve cap with an Allen key and unscrew it.
4. Remove the O-ring, flow control valve and spring.
5. Unscrew the supply nipple and remove the O-ring.
6. Remove the pump cover and pump cover seal.
7. Remove the outer side plate, pump cam ring, pump impeller, pump vanes, side plate and O-rings.
8. Remove the ring clamp, then remove the pump drive shaft by tapping the end of the shaft with a plastic hammer.
9. Remove the pump seal spacer sleeve and seal.
(Full text available on the portal: hondabook.ru)