Replacing the driven pulley shaft bearing
1. In order to remove the driven pulley shaft bearing from the gearbox housing, spread the ends of the retaining ring with pliers, then press the bearing out using the special tool as shown in the figure.
Note: Do not remove the circlip unless it is required to clean the groove in the crankcase.
2. Spread the ends of the circlip with pliers, using a special tool, partially press the new bearing into the crankcase, as shown in the figure. Press in the bearing with the groove away from the crankcase.
Note: Apply CVT Ruid to all components.
3. Release the pliers, then use the special tool to press the bearing into the crankcase until the ring snaps into place around it as shown.
4. After installing the bearing, make sure that:
- The circlip sits in grooves in the bearing and crankcase.
- The gap in the ring lock is correct.
Replacing the output shaft bearing
1. Using a special tool, press out the output shaft bearing as shown in the figure.
2. Using the special tool, press in the new output shaft bearing until it touches the bottom of the gearbox housing as shown.