Internal hinge
1. Wind up the protective tape (WITH) on the drive shaft (A).
2. Install the case (IN) to the drive shaft.
3. Remove the protective tape.
4. Align, marks (D), on the drive shaft (A), inner cage (IN) hinge and separator (WITH) and assemble the hinge.
5. Install retaining ring (F) into the groove of the drive shaft.
6. Fill the outer race of the inner joint with grease.
- Grease - NKG708
- Amount of lubricant - 65-85 g
7. Install outer race (A) hinge, aligning the marks (WITH) on the separator (IN) and outer cage.
8. Install retaining ring (D),
9. Put on the case (E) to the outer edge.
10. Adjust the position of the outer race of the inner joint so that the distances indicated in the figure correspond to the norm.
11. Pass the yoke (A) through the latch (IN) two times to make two loops.
12. Tighten the clamp (A) and apply a mark on the collar so that the distance between the mark (WITH) and fixative (IN) was 10 -14 mm.
13. Install special tool (A) and by turning the adjusting bolt (B), tighten, the clamp so that the latch is installed according to the mark (WITH).
14. Rotate the accessory 90°as shown in the illustration and lock the lock in the center.
15. Cut the clamp so that the distance shown in the figure is 5-10 mm.
16. Bend the collar (A), as it shown on the picture.
17. Make sure the clamps are not loose. If necessary, remove the clamps and install new ones.
18. Install retaining ring (A) into a groove (IN) drive shaft.
External hinge
1. Wind up the protective tape (WITH) on the splines of the drive shaft (A) from the side of the outer hinge.
2. Install the case (IN) to the drive shaft.
3. Remove the protective tape.
4. Install retaining ring (IN) into a groove (A) drive shaft.
5. Press the circlip (A) in the places shown in the figure, and install the drive shaft (WITH) in the hinge (IN).
6. Finally install the drive shaft into the joint as shown in the figure.
Note: When performing the procedure, keep the alignment of the drive shaft and the pivot shaft.
7. Using a ruler (IN) make sure the label (WITH) is at the level of the hinge end (A).
8. Apply grease to the hinge.
- Grease - NKG708
- The amount of lubricant - 40-60 g
9. Install the case (WITH) so that it sits in the grooves of the drive shaft (IN) and hinge (A), as it shown on the picture.
10. Pass the yoke (A) through the latch (IN) two times to make two loops.
11. Tighten the clamp (A) and put a mark on the collar so that the distance between the mark (WITH) and fixative (IN) was 10-14 mm.
12. Install special tool (A) and by turning the adjusting bolt (B), tighten the clamp so that the latch is installed on the mark (WITH).
13. Rotate the tool 90°as shown in the illustration and screw the lock in the center.
14. Cut the clamp so that the distance shown in the figure is 5 -10 mm.
15. Bend the clamp (A), as it shown on the picture.
16. Make sure the clamps are not loose. Remove any escaping grease.
17. Install retaining ring (A) into a groove (IN) drive shaft.