2. Apply grease to the fork (A) clutch disengagement; release bearing (IN) and input shaft (WITH) gearboxes.
Note: The areas to be lubricated are indicated by hatching in the figure.
3. Place the gearbox on a jack and connect it to the engine.
4. Wrap the bottom bolts of fastening of a transmission.
- Tightening torque - 64 Nm
5. Lower the car.
6. Install bracket (A) gearbox supports and ground wire, then tighten the bolts.
7. Jack up the car.
8. Install the air filter bracket.
9. Install the front engine mount.
10. Install bracket (A) supports and rear transmission support.
11. Jack up the front suspension beam.
12. Establish, a beam of a forward suspension bracket and wrap bolts.
Note:
- When installing, use a screwdriver to align the holes in the beam and body.
- Use only new bolts.
13. Wrap three bolts — fastenings of an arm of a back support of a transmission.
14. Establish bracket of fastening of the steering mechanism.
- Tightening torque - 44 Nm
15. Install bracket (A), and the stiffener (IN), then tighten the bolts.
16. Establish a protective casing of coupling.
17. Install drive shafts (see chapter "Drive shafts").
18. Install the dirt guard.
19. Fill the gearbox with oil (see chapter "Maintenance and general inspection and adjustment procedures").
20. Lower the car.
21. Remove special devices for hanging the engine.
22. Install the top bolt (A) gearbox mounts and bottom bolt (IN) starter.
23. Connect the vehicle speed sensor connector.
24. Install the bracket (A) with ropes (IN) and connect the cables to the gearbox. Install new cotter pins (WITH), as it shown on the picture.
- Tightening torque - 27 Nm.
Note: make sure the cables are installed correctly - marks (D) on the cables should be located as shown in the figure.
25. Connect the connector (A), reversing light switch and install the retainers (IN) wires.
26. Install the case (A).
27. Apply high temperature grease to the clutch release slave cylinder rod. Install the slave cylinder (IN) clutch release drive.
- Tightening torque - 22 Nm
28. Install the handset (D) into the retainer (E) by label (WITH).
29. Install the battery pad (A) and clamps (IN) wires.
- Tightening torque - 22 Nm
30. Install the air filter housing (see chapter "Maintenance and general inspection and adjustment procedures").
31. Install the battery.
32. Check and, if necessary, adjust the angles of the front wheels (see chapter "Suspension").
33. Check the correct operation of the clutch.
34. Check the correct operation of the gearbox, make sure that the gear shift is smooth and that there is no extraneous noise.