Contents: Door trim panel ⇊ External door handle ⇊ Door lock ⇊ Window lift mechanism ⇊ External door trim ⇊ Door glass molding ⇊ Door seal ⇊ Central door seal ⇊
Note: Assembly is carried out in the reverse order of disassembly, taking into account the following:
(Right hand drive models without electric windows) Install the window control handle as shown in the figure.
Door trim panel
1. Lower the window completely.
2. (Right hand drive models without electric windows)
Disconnect the rod (B) from the hinge (C) and remove the window control handle (A).
3. Remove the inner door handle.
a) Loosen screw (B).
b) Pull the inner handle (A) towards you and disconnect the clamps (C).
c) Disconnect the inner door opening rod (D) from the handle.
Disassembly and assembly of the rear side door.
1 - external door trim,
2 - door glass finishing panel,
3 - corner interior door trim,
4 - door molding,
5 - door hinge,
6 - door opening limiter,
7 - central door seal,
8 - speaker (models with speaker),
9 - rear side door,
10 - door seal,
11 - technological hole cover,
12 - lower door glass seal,
13 - door trim panel,
14 - armrest bracket,
15 - armrest,
16 - trim of the window lift control panel,
17 - window lift control panel,
18 - upper door glass seal,
19 - door glass,
20 - door glass guide,
21 - bushing,
22 - window lifter control handle (right-hand drive models without electric window lifters),
23 - window lift mechanism,
24 - outer door handle,
25 - door lock,
26 - holder,
27 - internal locking rod,
28 - retainer,
29 - internal door opening rod,
30 - inner door handle,
31 - door lock power drive (except for right-hand drive models without door lock power drive),
32 - door lock bracket.
4. Remove the armrest.
a) Using a screwdriver, disconnect the clamps (B).
Note: Please wrap the screwdriver with protective tape before use.
b) Disconnect the clamps (D and E) from the window control panel (C).
c) Disconnect the clamps (F and G).
d) Disconnect the clamp (H), pull the armrest (A) towards you and remove it.
5. Remove the armrest bracket.
a) Disconnect the connector (A).
b) Loosen the screws (C) and remove the armrest bracket (B).
6. Pull up the corner inner trim (B) of the rear side door glass, detach the clip (A). Remove the corner inner trim.
7. Remove the door trim panel.
a) Disconnect the clamps (B).
b) Pull the door lock rod (C) out through the hole in the door trim panel (A).
c) Pull the trim panel up and carefully remove it.
External door handle
1. Raise the glass fully.
2. Remove the door trim panel.
3. Remove the cover of the technological hole.
a) Remove the plugs (B).
b) Pull the wire harness (C) through the holes in the access hole cover (A) and remove the cover.
4. Disconnect the inner door opening rod (A) and the inner locking rod (B) of the lock (D) from the holder (C).
5. Loosen the screws (E) and lower the lock down as shown in the figure.
- Tightening torque - 5 Nm
6. Unscrew the bolts (B) securing the outer handle (A).
- Tightening torque - 9.8 Nm
7. Disconnect the clamp (B), then remove the outer handle (A) in the sequence shown in the figure.
Door lock
1. Raise the glass fully.
2. Remove the front door trim panel, access hole cover and door glass guide.
3. Disconnect the rod (B) from the holder (A) as shown in the figure.
4. Disconnect the inner door opening rod (A) and the inner locking rod (B) of the lock (D) from the holder (C), Disconnect the connector (E) of the door lock actuator.
5. Loosen the screws (F) and detach the door lock.
6. Disconnect the rods (B and C) from the door lock (A) as shown in the figure.
7. Disconnect the door lock (A) from the door glass guide (B) as shown in the figure and carefully pull it out through the service hole.
Window lift mechanism
1. Remove the front door trim panel, access hole cover and outer glass corner trim.
2. Raise the door glass (C) so that the glass mounting bolts (B) are visible. Loosen the bolts and disconnect the window lift mechanism (A). Carefully lower the glass to the lowest position.
- Tightening torque - 9.8 Nm
3. Bend back the edge of the upper door glass seal (A). Loosen the nut (B), unscrew the bolts (D and E) and remove the bushing (F).
- Tightening torque - 8 Nm
4. Pull the door glass (B) guide (A) forward, then loosen the nut (C) and disconnect the guide as shown in the figures.
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5. Carefully remove the glass (A).
6. Disconnect the connector (A).
7. Loosen the bolts (B) and disconnect the clamps (D). Then pull out the window lift mechanism (C) through the access hole.
- Tightening torque - 8 Nm
8. Apply grease (B) to the window regulator mechanism (A) as shown in the figure.
External door trim
1. Lower the window completely.
2. Remove the inner door corner trim.
3. From the inside of the door, loosen the screw (A), pull the outer trim (B) as shown in the figure, and then detach the clips (C).
Door glass molding
1. Remove the outer door trim.
2. Disconnect the retainer and partially detach the molding (A) from the door in the sequence shown in the figure.
3. Disconnect the clip (B) and remove the door glass molding (A).
Door seal
1. Loosen the bolt (A).
- Tightening torque - 29 Nm
2. Disconnect the clips (B, C and D) and then remove the door seal (E).
Central door seal
Remove the center door seal (A) as shown in the figure.
Removing the interior trim of the rear door.
