Disassembly and assembly of the front door.
1 - door glass finishing panel,
2 - door molding,
3 - door hinge,
4 - door opening limiter,
5 - front door,
6 - speaker,
7 - door seal,
8 - technological hole cover,
9 - lower door glass seal,
10 - armrest bracket,
11 - armrest,
12 - finishing of the power window control panel,
13 - power window control panel,
14 - finishing panel of the door,
15 - upper door glass seal,
16 - door glass,
17 - door glass guide,
18 - power window control knob (RHD models without power windows),
19 - power window mechanism,
20 - outer door handle,
21 - lock cylinder,
22 - latch,
23 - internal door opening rod,
24 - internal, door handle,
25 - holder,
26 - door lock,
27 - power drive of the door lock (except for models with right hand drive without power drive of the door lock),
28 - door lock bracket.
Note: Assembly is carried out in the reverse order of disassembly, taking into account the following:
(Right hand drive models without power windows) Install the power window control knob as shown in the illustration.
Door trim panel
1. Fully lower the window.
2. (Right hand drive models without power windows) Disconnect the rod (IN) from the loop (WITH) and remove the handle (A) window lift control.
3. Remove the internal door handle.
a) Loosen the screw (IN).
b) Pull inside handle (A) towards you and disconnect the clamps (WITH).
V) Disconnect the inner link (D) opening the door from the handle.
4. Remove the armrest.
A) Disconnect the clips using a screwdriver (IN).
Note: Wrap the screwdriver with protective tape before use.
b) Disconnect clamps (D and E) from the power window control panel (WITH).
V) Disconnect clamps (F and G).
G) Detach clamp (H), pull the armrest (A) towards you and remove it.
5. Remove the armrest bracket.
A) Disconnect connector (A).
b) Loosen the screws (WITH) and remove the armrest bracket (IN).
6. Remove the finishing panel of a door.
A) Detach the clips (IN).
b) Pull out the traction (WITH) door lock through a hole in the trim panel (A) doors.
V) Pull the trim panel in the directions shown in the illustration and carefully remove it.
External door handle
1. Raise the glass all the way.
2. Remove the finishing panel of a door.
3. Remove the service port cover.
A) Remove plugs (IN).
b) Pull out the wiring harnesses (WITH) through the holes in the cover of the technological hole (A) and remove the cover.
4. Detach the retainer (WITH), then remove the lock cylinder (A). Disconnect the rod (IN) from the lock cylinder.
5. Disconnect the rod (A) from external handle (IN) and unscrew the bolts (WITH).
- Tightening torque - 9.8 Nm
6. Detach the clip (IN), then remove the outer handle (A) in the sequence shown in the figure.
Door lock
1. Raise the glass all the way.
2. Remove the front door trim panel and service port cover.
3. Bend the upper door glass seal as shown in the figure, unscrew the bolt (IN) and remove the guide (A), glass doors.
- Tightening torque - 8 Nm
4. Disconnect the rods (A and B) from the lock cylinder.
5. Disconnect the inner link (A) opening the door from the holder (IN).
6. Disconnect connectors (D) door lock actuator.
7. Loosen the screws (E) and carefully pull the door lock out through the service hole.
- Tightening torque - 5 Nm
Power window mechanism
1. Remove the door trim panel and service port cover.
2. Raise the glass (IN) doors so that the bolts are visible (A) glass fasteners. Turn away bolts. Carefully pull out the glass.
- Tightening torque - 9.8 Nm
3. Disconnect the connector (A) and retainer (IN).
4. Remove the bolts (WITH) and loosen the bolts (ABOUT). Then pull out the power window mechanism (E) through the technological hole.
- Tightening torque - 8 Nm
5. Apply lubricant (IN) on the power window mechanism (A), as it shown on the picture.
Door glass molding
1. Detach the latch (IN) and partially detach the molding (A) from the door in the sequence shown in the figure.
2. Detach the clip (IN) and remove the molding (A) door glass.
Door seal
1. Remove the bolt (A).
- Tightening torque - 29 Nm
2. Detach the clips (B, C and D) and then remove the seal (E) doors.