Attention: to avoid damaging your hands with sharp edges, work with gloves.
1. Clean the contact surface of the body from the adhesive, leaving 1-2 mm of adhesive on the surface.
Note: if all the adhesive was removed when cutting, then clean the surface of the body with a piece of cloth soaked in solvent and wait 30 minutes. Then cover the surface of the body with a new layer of glue 2 mm thick.
2. Clean and degrease the glass surface and the glass-to-body contact surface.
3. Install the top stops (A) and top seal (IN) on glass (WITH) according to labels (D). Install the bottom stops (F) and bottom seal (E) on the glass as shown. Make a mark on the seal in accordance with the mark on the glass. Remove the seal from the glass and cut off the edge according to the mark.
4. Stick the upper seal and stoppers on the inside of the glass in accordance with the marks. Stick on the bottom seal and stoppers. Before installing the top and bottom seal, apply primer to the inner contact surface of the glass and wait until the primer dries.
5. Stick the stoppers (A and B) on the back door as shown in the picture.
6. Install glass (A) on the back door, apply alignment marks (IN) on the glass and the door as shown in the picture.
Note: Do not damage the glass and painted body surfaces.
7. Pull out stoppers from the inside of a back door and remove glass of a back door.
8. Using a brush, apply the primer to the glass (IN) and seals (A), as it shown on the picture.
Attention: clean the surface from dirt and grease, do not touch the surface after applying the primer, otherwise the connection will be leaky.
Note: Use a primer designed for glass installation. The drying time of the primer is indicated in the instructions for use.
9. Using a brush, apply the primer to the bodywork as shown. Wait 10 minutes.
Attention: clean the surface from dirt and grease, do not touch the surface after applying the primer, otherwise the connection will be leaky.
10. Apply glue (A) on the contact surface of the glass (WITH) and seals (IN), as it shown on the picture. Wait 30 minutes.
11. Establish glass on a back door according to labels. Press lightly on the glass, first at the corners, then over the entire contact surface. Do not open or close car doors until the adhesive has dried.
12. Remove any excess adhesive from glass or rear door painted surfaces.
13. Wait 1 hour. Check and repair leaks in the connection.
A) After the curing time has elapsed, check the tightness of the joint.
b) Repair leaks with automotive glass sealant.
14. Install the tailgate glass washer hose (see chapter "Body electrical equipment").
15. Install the rear door glass cleaner arm and brush (see chapter "Body electrical equipment").
16. Install the additional brake light bulb (see chapter "Body electrical equipment").
17. Install the inner, tailgate division (see section "Backdoor").