Caution: To avoid damaging your hands on sharp edges, wear gloves.
1. Clean the contact surface of the body from glue, leaving 1-2 mm of glue on the surface.
Note: If all the glue was removed during cutting, clean the body surface with a piece of cloth soaked in solvent and wait 30 minutes. Then cover the body surface with a new layer of glue 2 mm thick.
2. Clean and degrease the glass surface and the surface where the glass meets the body.
3. Install the upper stoppers (A) and the upper seal (B) on the glass (C) in accordance with the marks (D). Install the lower stoppers (F) and the lower seal (E) on the glass as shown in the figure. Make a mark on the seal in accordance with the mark on the glass. Remove the seal from the glass and cut the edge in accordance with the mark.
4. Stick the upper seal and stoppers on the inside of the glass according to the marks. Stick the lower seal and stoppers. Before installing the upper and lower seals, apply primer to the inner contact surface of the glass and wait until the primer dries.
5. Stick the stoppers (A and B) to the rear door as shown in the figure.
6. Install the glass (A) onto the rear door, apply alignment marks (B) to the glass and door as shown in the figure.
Note: Do not damage glass or painted surfaces of the car body.
7. Remove the stoppers from the inside of the rear door and remove the rear door glass.
8. Using a brush, apply primer to the glass (B) and seals (A) as shown in the figure.
Caution: Clean the surface from dirt and grease, do not touch the surface after applying the primer, otherwise the connection will not be airtight.
Note: Use a primer designed for glass installation. The drying time of the primer is specified in the instructions for use.
9. Using a brush, apply the primer to the body as shown in the picture. Wait 10 minutes.
Caution: clean the surface from dirt and grease, do not touch the surface after applying the primer, otherwise the connection will not be airtight.
10. Apply adhesive (A) to the contact surface of the glass (C) and seals (B) as shown in the figure. Wait 30 minutes.
11. Install the glass on the rear door according to the marks. Press lightly on the glass first at the corners, then on the entire contact surface. Do not open or close the car doors until the adhesive has dried.
12. Remove any excess adhesive from the glass or painted surfaces of the rear door.
13. Wait 1 hour. Check and eliminate leaks in the connection.
a) After the curing time has elapsed, check the connection for leaks.
b) Seal any leaks with automotive glass sealant.
14. Install the rear door glass washer hose (see chapter "Body electrical equipment").
15. Install the rear door glass wiper arm and blade (see chapter "Body electrical equipment").
16. Install the additional brake light bulb (see chapter "Body electrical equipment").
17. Install the inner, rear door section (see section "Back door").