Withdrawal
1. Remove a decorative cover of a head of the block of cylinders.
2. Remove the air filter housing.
3. Disconnect the air hose, vacuum hose and crankcase ventilation hose.
A - air hose,
B - vacuum hose,
C - hose of the crankcase ventilation system.
4. Loosen the locknut and remove the accelerator cable.
5. Disconnect the harness retainer and coolant bypass hose.
A - coolant bypass hose,
B - retainer.
6. Disconnect the evaporative emission system hose.
7. Remove the throttle body.
8. Disconnect the coolant bypass hoses (coolant drained).
9. Disconnect from an inlet collector sockets and plaits of wires, clamps, a rack.
- Manifold absolute pressure sensor connector.
- Throttle position sensor connector.
- RACV connector.
- Connector for the electropneumatic valve of the fuel vapor recovery system.
10. Remove the intake manifold strut, intake manifold and recirculation valve plate.
A - stand
B - intake manifold,
C - valve plate for recirculation systems.
Installation
1. Install a new gasket, O-rings, recirculation valve plate and intake manifold.
2. Establish a rack of an inlet collector and wrap bolts.
A - gasket
B - O-ring,
C - valve plate of the recirculation system,
D - intake manifold,
E, F - bolt.
3. Connect the coolant bypass hose.
4. Install a new gasket and throttle body.
5. Connect the EVAP hose, vacuum hose, and crankcase ventilation hose.
6. Connect the harness retainer and coolant bypass hose.
7. Install the throttle cable.
8. Connect the air hose, vacuum hose and crankcase ventilation hose.
A - air hose,
B - vacuum hose,
C - hose of the crankcase ventilation system.
Removal and installation of the intake manifold.
1 - intake manifold,
2, 5, 10 - O-ring,
3 - fitting,
4 - intake absolute pressure sensor,
6 - throttle body,
7 - intake manifold rack,
8 - gasket,
9 - valve plate of the recirculation system (EGR).
9. Install the air filter housing.
10. Establish a decorative cover of a head of the block of cylinders.
11. Fill with coolant, make sure there are no vapor locks.